Skyjack SJ12, SJ16 Vertical Mast Lift Service Manual

Name: Skyjack SJ12, SJ16 Vertical Mast Lift Service Manual
Brand: MidWestTech
SKU: 157981AG
Price: 69.51 USD
Availability: InStock

135 pages · Publication 157981AG

$69.51

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Models

SJ12, SJ16

Serial coverage

SJ12: 14001106 - 14002153
SJ16: 14001077 - 14002153

Manual type

Service Manual

Pages

135

Publication

157981AG

Condition

Brand new

Skyjack SJ12, SJ16 Vertical Mast Lift Service Manual, publication 157981AG

What's inside

From the manual's own table of contents: 5 sections, 146 entries. See sample pages (PDF, 519 KB)

Search the contents

Section 1 - Scheduled Maintenance26 topics

Operator’s Responsibility for Maintenance
- Aerial Platform and Mobile Elevating Work Platform (MEWP) Definition
- Purpose of Equipment
- Use of Equipment
- Manuals
- Operator
- Service Policy and Warranty
- Optional Accessories
- Scope of this Manual
- Operator Safety Reminders
- Electrocution Hazard
- Maintenance and Inspection Schedule
- Owner’s Annual Inspection Record
- Replacement Parts
- Hydraulic System & Component Maintenance and Repair
- Maintenance Hints
- Railing Maintenance and Repair
Service and Maintenance
- About this Section
- Service Bulletins
- Maintenance and Inspection
- Maintenance Instructions
Owner’s Annual Inspection Record
Maintenance and Inspection Checklist
Scheduled Maintenance Inspections
- Function Tests

Section 2 - maintenance tables13 topics

Table 2.1 Standard Hose Numbering System
Table 2.2a Specifications and Features - ANSI/CSA
Table 2.2b Specifications and Features - KC
Table 2.2c Specifications and Features - CE
Table 2.2d Specifications and Features - AS
Table 2.3a Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA
Table 2.3b Maximum Platform Capacities (Evenly Distributed) - KC
Table 2.3c Maximum Platform Capacities (Evenly Distributed) - CE
Table 2.3d Maximum Platform Capacities (Evenly Distributed) - AS
Table 2.4b Floor Loading Pressure - KC
Table 2.4c Floor Loading Pressure - CE
Table 2.4d Floor Loading Pressure - AS
Table 2.5 Torque Specifications

Section 3 - System component identification and schematics25 topics

Charts
- Hydraulic Symbol Chart
- Electrical Symbol Chart
- Wire Number and Color Code
Parts List
- Hydraulic Component Parts List
- Electrical Component Parts List
Diagrams and Schematics
- Cylinders and Port Identifications
- Wheel Brake and Port Identifications
- Powerpack and Port Identifications
- Platform Control Console Wire Diagram
- Brake and Main Manifold and Hydraulic Identifications
- Disc Brake Kits and Torque Specifications
- Hydraulic Schematic - SJ12/SJ16
- Main Electrical Harness - SJ12/SJ16
- Mast Control Cable
- Limit Switches
- 3.16a Base Control Wiring Diagram (SJ12/SJ16 - ANSI)
- 3.16b Base Control Wiring Diagram (SJ12/SJ16 - CE/KC)
- 3.16c Base Control Wiring Diagram (SJ12/SJ16 - AS)
- 3.17a Electrical Schematic (SJ12/SJ16 - ANSI/CSA)
- 3.17b Electrical Schematic (SJ12/SJ16 - CE/KC)
- 3.17c Electrical Schematic (SJ12/SJ16 - AS)
- Introduction

Section 4 - Troubleshooting Information38 topics

Electrical System
- 4.1-2 All Controls Except for Down Function Inoperative
- 4.1-3 All Controls Inoperative From Base Control Console (ANSI/CSA, CE, KC)
- 4.1-4 All Controls Inoperative From Base Control Console (AS)
- 4.1-5 No Up Function from Base Control Console
- 4.1-6 Up Function Slow from Base Control Console
- 4.1-7 No Down Function from Base Control Console
- 4.1-8 All Controls Inoperative From Platform Control Console
- 4.1-9 No Up Function from Platform Control Console
- 4.1-10 Up Function Slow from Platform Control Console
- 4.1-11 No Down Function from Platform Control Console
- 4.1-12 Pothole Bars Will Not Retract
- 4.1-13 Steer Only Inoperative
- 4.1-14 Right Steer Inoperative
- 4.1-15 Left Steer Inoperative
- 4.1-16 No Drive Forward or Reverse
- 4.1-17 Brake will not Release
- 4.1-18 No Elevated Drive
- 4.1-19 Work Platform Drives in Slow Speed Only
- 4.1-20 Forward Drive Function Inoperative
- 4.1-21 Reverse Drive Function Inoperative
- 4.1-22 Two or More Functions at One Time
Hydraulic System
- 4.2-1 All Functions Inoperative
- 4.2-2 All Functions Sluggish
- 4.2-3 Platform Drifts Down
- 4.2-4 Platform Lifts Slowly
- 4.2-5 Platform Does Not Lift
- 4.2-6 Platform Will Not Lower
- 4.2-7 Pothole Bars Will Not Retract
- 4.2-8 Platform Drives Slow
- 4.2-9 Platform Will Not Drive in Forward
- 4.2-10 Platform Will Not Drive in Reverse
- 4.2-11 Brake(s) Will Not Release
- 4.2-12 Platform Does Not Steer
- 4.2-13 Platform Steers Very Slowly
- General
- Safety and Workmanship

Section 5 Procedures39 topics

Pressure Adjustment
- 5.2-1 System Relief Pressure Adjustment
- 5.2-2 Lift Pressure Adjustment
- 5.2-3 Steer Relief Pressure Adjustment
Service Procedures
- Electronic Tilt Switch Setup Procedure
- 5.3-1.0 Tilt Switch Replacement
- 5.3-1.1 Reprogramming Existing Tilt Switch
- Pothole Limit Switch (LS2) Replacement and Adjustment
- Mast Lubrication Procedure
- 5.5-1 Outside Mast Lubrication
- 5.5-2 Inner Mast Lubrication
- 5.5-3 Chains and rollers lubrication
- 5. 6 Mast Roller Inspection/Maintenance
- 5.6-1 Roller Operation Inspection
- Mast Chain Visual Inspection
- 5.7-1 Chain Thorough examination
- 5.7-2 Condition inspection table
- Mast Disassembly Procedure
- 5.8-1 Extending Platform Removal
- 5.8-2 Mast Section 5 Removal (SJ16 Only)
- 5.8-3 Mast Section 4 Removal
- 5.8-4 Mast Section 3 Removal
- 5.8-5 Mast Section 2 Removal
- 5.8-6 Mast Section 1 Removal
- Mast Roller Replacement
- Mast Assembly Procedure
- 5.10-1 Mast Section 1 Installation
- 5.10-2 Mast Section 2 Installation
- 5.10-3 Mast Section 3 Installation
- 5.10-4 Mast Section 4 Installation
- 5.10-5 Mast Section 5 Installation (SJ16 Only)
- 5.10-6 Extending Platform Installation
- Lift Cylinder Replacement
- 5.11-1 Extending Platform Removal
- 5.11-2 Mast Assembly Removal
- 5.11-3 Lift Cylinder Removal
- 5.11-4 Lift Cylinder Installation
- 5.11-5 Mast Assembly Installation

Inside this manual

Real pages from this service manual (135 pages). Open the sample pages (PDF, 518 KB)

Sample pages from the Skyjack SJ12, SJ16 Vertical Mast Lift Service Manual: Specifications, Diagram, Troubleshooting, Color page, Color page, Foldout diagram

Specifications, page 40: Section 2 - Maintenance Tables and Diagrams
Diagram, page 70: Model SJ12 & SJ16
Troubleshooting, page 92: 5.1-1 Resistor - Voltage Divider
Color page, page 90: Vertical Mast Series
Color page, page 41: Vertical Mast Series
Foldout diagram, page 68: Vertical Mast Series

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 135 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).