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Skyjack SJ30 AJE, SJ30 ARJE Articulating Boom Lift Service Manual

203 pages · Publication 196274AK

$69.95
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Models
SJ30 AJE, SJ30 ARJE
Serial coverage
  • SJ30AJE: 90000001 to 90999999
  • SJ30ARJE: 90000001 to 90999999
Manual type
Service Manual
Pages
203
Publication
196274AK
Condition
Brand new
Skyjack SJ30 AJE, SJ30 ARJE Articulating Boom Lift Service Manual, publication 196274AK

What's inside

From the manual's own table of contents: 5 sections, 208 entries. See sample pages (PDF, 667 KB)

Section 1 – Scheduled Maintenance28 topics
  • Read and Heed
    • 1.1-1 Mobile Elevating Work Platform (MEWP) Definition
    • 1.1-2 Purpose of Equipment
    • 1.1-3 Use of Equipment
    • 1.1-5 Service Policy and Warranty
    • 1.1-6 Operator Safety Reminders, Warnings and Precautions
  • Maintenance and Service
    • 1.2-1 Maintenance and Inspection Schedule
    • 1.2-2 Owner’s Annual Inspection Record
    • 1.2-3 Replacement Parts
    • 1.2-4 Maintenance and Service Safety Tips
    • 1.2-5 Hydraulic System & Component Maintenance and Repair
    • 1.2-6 Hydraulic Maintenance Hints
    • 1.2-7 Railing Maintenance and Repair
  • Scheduled Maintenance
    • 1.3-1 Service Bulletins
    • 1.3-2 Maintenance and Inspection
    • 1.3-3 Maintenance Instructions
  • Owner’s Annual Inspection Record
  • Pre-Delivery/Maintenance Inspection Checklist
  • Scheduled Maintenance Inspections
    • 1.6-2 Electrical
    • 1.6-3 Limit Switches
    • 1.6-4 Hydraulic
    • 1.6-5 Control Compartment
    • 1.6-6 Motor/Hydraulic Compartment
    • 1.6-12 Optional Equipment/Attachments
  • Function Tests
Section 2 – Maintenance Tables and Diagrams16 topics
  • Standard Hose Numbering System
  • MEWP Torque Specifications
  • Torque Specifications for Fasteners (US)
  • Torque Specifications for Fasteners (Metric)
  • Torque Specifications for Hydraulic Couplings & Hoses
  • Tire Specifications
  • Maximum Platform Capacities
  • Floor Loading Pressure
  • Hydraulic Specifications
  • Gear Oil
  • Specifications and Features - ANSI/CSA
  • Specifications and Features - CE, AS & KC
  • Reach Diagram - SJ30AJE
  • Dimesion Diagram - SJ30AJE
  • Reach Diagram - SJ30ARJE
  • Dimension Diagram - SJ30ARJE
Section 3 – System Component Identification and Schematics38 topics
  • Electrical Symbol Chart
  • Hydraulic Symbol Chart
  • Wire Number and Color Code
  • Hydraulic Parts List
  • Electrical Parts List
  • Jib Valves and Port Identifications
  • Main Manifold Hose Port Identification
  • Main Manifold Electrical Component Identification
  • Main Manifold Component Identification
  • Main Manifold Harness - ANSI/CSA, CE & AS
  • Main Manifold Harness - KC
  • Platform Manifold Harness - SJ30 AJE
  • Platform Manifold Harness - SJ30 ARJE
  • Control Cables & Harnesses
  • Platform Limit Switch Harness - KC
  • Emergency Pump Base Controls Wiring
  • Direction Sensing Limit Switch Base Control Wiring
  • High Speed Cut - Out Limit Switches Base Controls Wiring
  • Overload Sensor Platform Controls Wiring
  • Footswitch Platform Controls Wiring
  • SGE Platform Controls Wiring
  • Motor Controller Wiring
  • Motor Controller Panel Schematic
  • Motor Controller Harness
  • Hydraulic Schematic - SJ30AJE
  • Hydraulic Schematic - SJ30ARJE
  • Platform Controls Schematic - SJ30AJE ANSI/CSA
  • Platform Controls Schematic - SJ30ARJE ANSI/CSA, CE & AS
  • Platform Controls Schematic - SJ30ARJE KC
  • Base Controls Schematic - SJ30AJE ANSI/CSA
  • Base Controls Schematic - SJ30ARJE ANSI/CSA & AS
  • Base Controls Schematic - SJ30ARJE CE
  • Base Controls Schematic - SJ30ARJE KC
  • Electrical Schematic - ANSI/CSA
  • Electrical Schematic - CE
  • Electrical Schematic - AS
  • Electrical Schematic - KC
  • Motor Controller Electrical Schematic
Section 4 – Troubleshooting Information72 topics
  • Introduction
  • Electrical System
    • 4.2-1 All Controls Inoperative
    • 4.2-2 All Controls Inoperative If Equipped with Elevate/Trackunit Telematics
    • 4.2-3 No Power To Platform
    • 4.2-4 All Functions Inoperative from Base Control Console
    • 4.2-5 No Boom Up from Base Control Console
    • 4.2-6 No Boom Down from Base Control Console
    • 4.2-7 All Controls Inoperative
    • 4.2-8 No Riser Down from Base Control Console
    • 4.2-9 No Turret Rotate Left from Base Control Console
    • 4.2-10 No Turret Rotate Right from Base Control Console
    • 4.2-11 No Telescope Retract from Base Control Console
    • 4.2-12 No Telescope Extend from Base Control Console
    • 4.2-13 No Platform Rotate Left from Base Control Console
    • 4.2-14 No Platform Rotate Right from Base Control Console
    • 4.2-15 No Jib Up from Base Control Console
    • 4.2-16 No Jib Down from Base Control Console
    • 4.2-17 No Jib Rotate Right from Base Control Console
    • 4.2-18 No Jib Rotate Left from Base Control Console
    • 4.2-19 No Manual Platform Level Up from Base Control Console
    • 4.2-20 No Manual Platform Level Down from Base Control Console
    • 4.2-21 All Controls Inoperative from Platform Control Console
    • 4.2-22 No Boom Up from Platform Control Console
    • 4.2-23 No Boom Down from Platform Control Console
    • 4.2-24 No Riser Up from Platform Control Console
    • 4.2-25 No Riser Down from Platform Control Console
    • 4.2-26 No Turret Left from Platform Control Console
    • 4.2-27 No Turret Right from Platform Control Console
    • 4.2-28 No Telescope In from Platform Control Console
    • 4.2-29 No Telescope Out from Platform Control Console
    • 4.2-30 No Platform Rotate Left from Platform Control Console
    • 4.2-31 No Platform Rotate Right from Platform Control Console
    • 4.2-32 No Jib Up from Platform Control Console
    • 4.2-33 No Jib Down from Platform Control Console
    • 4.2-34 No Jib Rotate Left from Platform Control Console
    • 4.2-35 No Jib Rotate Right from Platform Control Console
    • 4.2-36 No Manual Platform Level Up from Platform Control Console
    • 4.2-37 No Manual Platform Level Down from Platform Control Console
    • 4.2-38 Brake will not Release
    • 4.2-39 No Drive and Steer
    • 4.2-40 No Forward Drive
    • 4.2-41 No Reverse Drive
    • 4.2-42 No High Speed Drive
    • 4.2-43 No Left Steer
    • 4.2-44 No Right Steer
    • 4.2-45 Direction Sensing Inoperative
  • Hydraulic System
    • 4.3-1 All Controls Inoperative
    • 4.3-2 No Main Boom Up
    • 4.3-3 No Main Boom Down
    • 4.3-4 No Riser Boom Up
    • 4.3-5 No Riser Boom Down
    • 4.3-6 No Turret Rotate Left
    • 4.3-7 No Turret Rotate Right
    • 4.3-8 No Boom Extend
    • 4.3-9 No Boom Retract
    • 4.3-12 No Platform Rotation Right
    • 4.3-13 No Platform Rotation Left
    • 4.3-14 No Jib Rotation Right
    • 4.3-15 No Jib Rotation Left
    • 4.3-16 Platform will not Level Down Manually
    • 4.3-17 Platform will not Level Up Manually
    • 4.3-18 No Left Steer
    • 4.3-19 No Right Steer
  • Load Sensing System
    • 4.4-1 Green Power LED is not Flashing
    • 4.4-2 Load Cell red Alarm LED is ON (with platform empty)
    • 4.4-3 Red Error LED is ON
    • 4.4-4 Load Cell red Alarm LED is OFF (with platform overloaded)
    • 4.4-5 Platform Indicator Light does not turn ON
    • 4.4-6 Audible Alarm does not turn ON
Section 5 – Procedures49 topics
  • General
    • 5.1-1 Safety and Workmanship
  • Platform
    • 5.2-1 Human Machine Interface (HMI)
    • 5.1-2 User Interface Keys
    • 5.2-2 SCM Character Functions Charts
    • 5.2-3 SCM Operating Values Chart
    • 5.2-4 How to Unlock and Modify the SCM Settings
    • 5.2-5 How to Adjust the SCM Pump Motor Speed
    • 5.2-6 How to Set the SCM Valve Characteristics
    • 5.2-7 SCM Pin Voltage Reference
    • 5.2-8 Platform Controller Voltage References
    • 5.2-9 Telescope, Riser, and Jib-Switch Voltage References
    • 5.3-3 Replace the load cell
  • Load-sensing System
    • 5.3-1 Verify Proper Operation of the Load-sensing System
    • 5.3-2 Calibration of the Load-sensing System (using the “Teach In” Handset)
  • Boom & Jib
    • 5.4-1 Check Wear Pads
    • 5.4-2 Shimming the Wear Pads
    • 5.4-3 Cable Carrier Repair
    • 5.4-4 Master Cylinder Replacement
    • 5.4-5 Jib Rotary Actuator Bolt Torque Sequence
    • 5.4-6 Platform Rotary Actuator Bolt Torque Sequence
    • 5.4-7 Limit Switch Locations
  • Turret
    • 5.5-1 Hydraulic Oil Replacement
    • 5.5-2 Hydraulic Filter Replacement
    • 5.5-3 Hydraulic System Main Relief Valve Adjustment (RV1)
    • 5.5-4 Main Pump Relief Valve Adjustment (RV5)
    • 5.5-5 Emergency Pump Relief Valve Adjustment (RV6)
    • 5.5-6 Turret Rotate Relief Valve Adjustment (RV3)
    • 5.5-7 Riser Down Relief Valve Adjustment (RV7)
    • 5.5-8 Boom Extend Relief Valve Adjustment (RV4)
    • 5.5-9 Platform Level Relief Valve Adjustment (RV2)
  • Base
    • 5.6-1 Battery Replacement
    • 5.6-2 Ring Gear Bolt Torque Sequence
    • 5.6-3 Check Torque Hub Oil Level
    • 5.6-4 Electronic Tilt Switch Setup Procedure
    • 5.6-5 Motor Controller Thermal Sensor
    • 5.6-6 Motor Controller Panel Pin Interface - Connector A
    • 5.6-7 Motor Controller Panel Pin Interface - Connector B
    • 5.6-8 Motor Controller Connectors Pin Reference
    • 5.6-9 ZAPI MDI-CAN Display
    • 5.6-10 ZAPI MDI-CAN Controller Master Codes
    • 5.6-11 ZAPI Skyjack PC CAN Console Software Guide
  • Grease Points
    • 5.7-1 Lubrication

Inside this manual

Real pages from this service manual (203 pages). Open the sample pages (PDF, 665 KB)

Sample pages from the Skyjack SJ30 AJE, SJ30 ARJE Articulating Boom Lift Service Manual: Specifications, Diagram, Troubleshooting, Color page, Color page, Foldout diagram (color)
  • Specifications, page 32: Torque Specifications for Fasteners (Metric)
  • Diagram, page 74: 3.25 Hydraulic Schematic - SJ30AJE
  • Troubleshooting, page 182: ZAPI MDI-CAN Controller Master Codes (continued)
  • Color page, page 151: SJ30 AJE, SJ30 ARJE
  • Color page, page 10: SJ30 AJE, SJ30 ARJE
  • Foldout diagram (color), page 73: SJ30 AJE, SJ30 ARJE

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SJ30 AJE, SJ30 ARJE are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 196274AK$69.95
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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 203 pages

Quantity one is the manual described above.

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Other editions and similar models

Skyjack SJ30 AJE, SJ30 ARJEService Manual · 229041AJA · $69.97

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