Skyjack SJ45 AJ+, SJ60 AJ+ Articulating Boom Lift Operation Manual
131 pages · Publication 238264AIA
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What's inside
From the manual's own table of contents: 9 sections, 152 entries. See sample pages (PDF, 544 KB)
Section 1 – About this Mobile Elevating Work Platform (MEWP)15 topics
- Read and heed
- 1.1-1 Mobile Elevating Work Platform (MEWP) definition
- 1.1-2 Purpose of equipment
- 1.1-3 Use of equipment
- 1.1-4 Operation manual
- 1.1-5 Operator
- 1.1-6 Service policy and warranty
- 1.1-7 Ownership of MEWP
- 1.1-8 Optional equipment
- 1.1-9 Scope of this manual
- Primary assemblies
- Serial number nameplate
- Maintenance responsibility
- 1.4-1 Operator
- 1.4-2 Maintenance and inspection schedule
Section 2 – General Safety Precautions5 topics
- Electrocution hazards
- 2.1-1 Minimum distance from electrical conductors
- Safety instructions
- Fall-protection
- Worksite inspection
Section 3 – Familiarization30 topics
- Overview of the MEWP
- Manual storage box
- Control functions
- 3.3-1 Main power disconnect switch
- 3.3-2 Footswitch
- 3.3-3 Engine display module
- 3.3-4 Positive air shut-off (optional equipment)
- 3.3-5 Base control console
- 3.3-6 Platform control console
- Features and devices
- 3.4-1 Lowered travel position and elevated travel position
- 3.4-2 Drive speed
- 3.4-3 Drive direction
- 3.4-4 Tilt switch
- 3.4-5 Platform load sensing system
- 3.4-6 Function restrictions when the MEWP is tilted
- 3.4-7 Overload status - SJ45 AJ+
- 3.4-8 Overload status - SJ60 AJ+
- 3.4-9 Brake-release system
- 3.4-10 Secondary guarding electrical (SGE)
- 3.4-11 Drive bypass valve
- 3.4-12 AC power socket on the platform
- 3.4-13 Motion alarm
- 3.4-14 Differential lock switch
- 3.4-15 Turret transportation lock
- Optional equipment
- 3.5-1 Flashing amber light
- 3.5-3 Cold or arctic weather package
- 3.5-7 LanyardGo
- 3.5-8 Elevate™ telematics - access control unit
Section 4 – Inspections Before Operation34 topics
- Operator’s responsibility
- Visual and daily maintenance inspections
- 4.2-2 Electrical
- 4.2-3 Limit switches
- 4.2-4 Hydraulic
- 4.2-5 Engine compartment
- 4.2-6 Control compartment
- 4.2-8 Platform assembly
- 4.2-9 Boom assembly
- 4.2-10 Optional equipment
- Function tests
- 4.3-1 Do a test of the main power disconnect switch
- 4.3-2 Do a test of the base keyswitch and the emergency-stop button and light
- 4.3-3 Do a test of the start/function enable/emergency power switch and all the boom and platform functions
- 4.3-4 Do a test of the platform self-leveling
- 4.3-5 Do a test of the emergency power unit
- 4.3-6 Do a test of the off/base/platform switch
- 4.3-7 Do a test of the positive air shut-off switch (optional equipment)
- 4.3-8 Do a test of the emergency-stop button and emergency-stop light on the platform
- 4.3-9 Do a test of the load sensing module self-check
- 4.3-10 Do a test of the footswitch and all the boom and platform functions
- 4.3-11 Do a test of the secondary guarding electrical (SGE)
- 4.3-12 Do a test of the engine start/on/off switch
- 4.3-13 Do a test of the emergency power unit
- 4.3-14 Do a test of the manual platform-leveling
- 4.3-15 Do a test of the steer function
- 4.3-16 Do a test of the drive function
- 4.3-17 Do a test of the brakes
- 4.3-18 Do a test of the horn
- 4.3-19 Do a test of the elevated travel speed
- 4.3-20 Do a test of the differential lock switch
- 4.3-21 Do a test of the LanyardGo (if equipped)
- 4.3-22 Do a test of the oscillating cylinders
- Operator’s checklist
Section 5 – Operation28 topics
- Energize the base control console
- Rotate the platform with the base control console
- Rotate the turret with the base control console
- Move the jib up and down with the base control console
- Raise or lower the riser with the base control console
- Raise or lower the main boom with the base control console
- Extend or retract the boom with the base control console
- Make the platform level with the base control console
- Operate with the emergency power switch at the base control console
- Energize the platform control console
- Drive forward or rearward
- Steer
- Move the jib up and down with the platform control console
- Move the riser up and down with the platform control console
- Extend or retract the boom with the platform control console
- Make the platform level with the platform control console
- Rotate the platform with the platform control console
- Raise or lower the main boom with the platform control console
- Operate the horn
- Rotate the turret with the platform control console
- Operate with the emergency power switch at the platform control console
- Engage or disengage the differential lock switch
- MEWP shutdown
- Generator (optional equipment)
- Glazier Tray (optional equipment)
- Pipe Rack (optional equipment)
- LanyardGo (optional equipment)
- Cold or arctic weather package (optional equipment)
Section 6 – Additional Procedures15 topics
- Use the emergency-lowering function
- 6.1-1 At the base control console
- 6.1-2 At the platform control console
- Chassis tilt recovery
- 6.2-1 Platform uphill
- 6.2-2 Platform downhill
- Release the brakes manually
- Winch and tow the MEWP
- Refuel
- 6.5-1 Refuel the MEWP with diesel or gasoline
- 6.5-2 Replace the propane cylinder (dual fuel)
- Move the MEWP for transport
- 6.6-1 Lock the turret
- 6.6-2 Hoist the MEWP
- 6.6-3 Tie down the MEWP
Section 7 – Technical Diagrams and Specifications9 topics
- Technical diagrams
- Standard and optional equipment
- Owner’s annual inspection record
- Specifications - Dimensional Data
- Specifications - Performance & Speeds
- Environment
- Tire/wheel specifications
- Maximum platform capacities (evenly distributed)
- Floor loading pressure
Section 8 – Labels7 topics
- Engine side
- Engine compartment
- Front and rear
- Controls side
- Control compartment
- Platform
- Platform control console
Inside this manual
Real pages from this operation manual (131 pages). Open the sample pages (PDF, 542 KB)
- Maintenance, page 14: Maintenance responsibility
- Controls and operation, page 70: Operate with the emergency power switch at the base control console
- Specifications, page 98: Maximum platform capacities (evenly distributed)
- Color page, page 18: SJ45 AJ+, SJ60 AJ+
- Color page, page 9: SJ45 AJ+, SJ60 AJ+
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 131 pages
Quantity one is the manual described above.
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