Skyjack SJ46 AJ+, SJ46 AJ, SJ51 AJ Articulating Boom Lift Service Manual

Name: Skyjack SJ46 AJ+, SJ46 AJ, SJ51 AJ Articulating Boom Lift Service Manual
Brand: MidWestTech
SKU: 229042AGA
Price: 69.73 USD
Availability: InStock

299 pages · Publication 229042AGA

$69.73

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Models

SJ46 AJ+, SJ46 AJ, SJ51 AJ

Serial coverage

SJ46 AJ+: A301000001 - A301999999
SJ46 AJ: B301000001 - B301999999
SJ51 AJ: B301000001 - B301999999

Manual type

Service Manual

Pages

299

Publication

229042AGA

Condition

Brand new

Skyjack SJ46 AJ+, SJ46 AJ, SJ51 AJ Articulating Boom Lift Service Manual, publication 229042AGA

What's inside

From the manual's own table of contents: 5 sections, 319 entries. See sample pages (PDF, 614 KB)

Search the contents

Section 1 – Scheduled Maintenance30 topics

Read and Heed
- 1.1-1 MEWP and Mobile Elevating Work Platform Definition
- 1.1-2 Purpose of Equipment
- 1.1-3 Use of Equipment
- 1.1-5 Service Policy and Warranty
- 1.1-6 Operator Safety Reminders, Warnings and Precautions
Maintenance and Service
- 1.2-1 Maintenance and Inspection Schedule
- 1.2-2 Owner’s Annual Inspection Record
- 1.2-3 Replacement Parts
- 1.2-4 Maintenance and Service Safety Tips
- 1.2-5 Hydraulic System & Component Maintenance and Repair
- 1.2-6 Hydraulic Maintenance Hints
- 1.2-7 Railing Maintenance and Repair
Scheduled Maintenance
- 1.3-1 Service Bulletins
- 1.3-2 Maintenance and Inspection
- 1.3-3 Maintenance Instructions
Owner’s Annual Inspection Record
Pre-Delivery/Maintenance Inspection Checklist
Scheduled Maintenance Inspections
- 1.6-1 Electrical
- 1.6-2 Hydraulic
- 1.6-4 Limit switches
- 1.6-5 Engine Compartment
- 1.6-6 Control Compartment
- 1.6-8 Platform
- 1.6-9 Boom Assembly
- 1.6-10 Optional equipment
Function Tests

Section 2 – Maintenance Tables and Diagrams18 topics

Standard Hose Numbering System
Torque Specifications for Fasteners (US Imperial)
Torque Specifications for Fasteners (Metric)
Torque Specifications for Hydraulic Couplings & Hoses
MEWP Torque Specifications
Axle Torque Specifications
Axle Maintenance Intervals
Maximum Platform Capacity
Tire Specifications
Floor Loading Pressure
Hydraulic Specifications
Hydraulic & Gear Oils
Specifications & Features - Dimensions & Speeds
Engine Specifications
Reach & Dimension Diagrams - SJ46 AJ+ ANSI/CSA
Reach & Dimension Diagrams - SJ46 AJ CE & AS
Reach & Dimension Diagrams - SJ51 AJ CE & AS
Axle Oscillation Diagram

Section 3 – System Component Identification and Schematics59 topics

Electrical Symbol Chart
Hydraulic Symbol Chart
Wire Number and Colour Chart
Hydraulic Parts List
Electrical Parts List
Brake Manifold Components and Ports
Rotary Manifold Ports
Drive and System Pump Ports
Drive Motor Ports
Jib Valve Ports
Pressure Reducing Valve Ports
Main Manifold Ports
Generator Control Valve and Manifold
Major Components
Main Harness and Fuel Level Switch Harness
Interface Harness - Deutz D2.9L
Interface Harness - Deutz D2011
Engine Interface Harness - Deutz D2.2
Interface Harness - Kubota
ECU Engine Wiring Diagram - Deutz D2011
Glow Plug Harnesses - Deutz D2.9L
Glow Plug Harnesses - Deutz D2011
Platform Harnesses
Platform Control Cables - CE & AS
Limit Switch Connections - ANSI/CSA
Limit Switch Connections - CE & AS
Load Sensing Cable Connections - CE & AS
All Motion Alarm Connections - CE & AS
Flashing Amber Light Connections
SGE Wiring Diagram
SGE Connections - ANSI/CSA
Moba Load Cell Connections - ANSI/CSA
Footswitch Connections - ANSI/CSA
CANbus Cable Connections - ANSI/CSA
Power Cable Connections - ANSI/CSA
Oil Cooler and 3.5 kW Generator Base Control Box Wiring
Generator (3.5 kW) Platform Control Box Wiring
Oil Cooler and 12 kW Generator Base Control Box Wiring
Generator (12 kW) Platform Control Box Wiring
3.41 12kW Generator Electrical Connections
Load Circuit Wiring - SJ46 AJ+
Hydraulic Schematic - ANSI/CSA
Hydraulic Schematic - CE & AS
Platform Control Box Wiring - ANSI/CSA
Platform Control Box Wiring - CE
Platform Control Box Wiring - AS
Base Control Box Wiring - ANSI/CSA
Base Control Box Wiring - ANSI/CSA with Positive Air Shut-Off Option
Base Control Box Wiring - CE Deutz D2.2
Base Control Box Wiring - CE Deutz D2011
Base Control Box Wiring - AS
Electrical Schematic - ANSI/CSA
Electrical Schematic - CE with Deutz D2.2
Electrical Schematic - CE with D2011
Electrical Schematic - AS
Interface & Engine Electrical Schematic - Deutz D2.9L
Interface & Engine Electrical Schematic - Deutz D2011
Engine Electrical Schematic - Deutz D2.2
Interface & Engine Electrical Schematic - Kubota WG2503

Section 4 – Troubleshooting Information118 topics

Introduction
Electrical System - ANSI/CSA
- 4.2-1 All Controls are Inoperative from the Base or Platform Console
- 4.2-2 All Controls are Inoperative from the Base Console
- 4.2-3 The Engine will not Crank from the Base or Platform
- 4.2-4 The Engine will not Crank from the Base
- 4.2-5 The Engine will not Crank from the Platform
- 4.2-6 The Boom Controls are Inoperative (Drive Operates)
- 4.2-7 No Boom Up from the Base or Platform Controls
- 4.2-8 No Boom Up from the Base Console
- 4.2-9 No Boom Up from the Platform Console
- 4.2-10 No Boom Down from the Base or Platform Consoles
- 4.2-11 No Boom Down from the Base Console
- 4.2-12 No Boom Down from the Platform Console
- 4.2-13 No Turret Rotate Right from the Base or Platform Consoles
- 4.2-14 No Turret Rotate Right from the Base Console
- 4.2-15 No Turret Rotate Right from the Platform Console
- 4.2-16 No Turret Rotate Left from the Base or Platform Consoles
- 4.2-17 No Turret Rotate Left from the Base Console
- 4.2-18 No Turret Rotate Left from the Platform Console
- 4.2-19 No Riser Up from the Base or Platform Consoles
- 4.2-20 No Riser Up from the Base Console
- 4.2-21 No Riser Up from the Platform Console
- 4.2-22 No Riser Down from the Base or Platform Consoles
- 4.2-23 No Riser Down from the Base Console
- 4.2-24 No Riser Down from the Platform Console
- 4.2-25 No Telescope Out from the Base or Platform Consoles
- 4.2-26 No Telescope Out from the Base Console
- 4.2-27 No Telescope Out from the Platform Console
- 4.2-28 No Telescope In from the Base or Platform Consoles
- 4.2-29 No Telescope In from the Base Console
- 4.2-30 No Telescope In from the Platform Console
- 4.2-31 No Platform Level Up from the Base or Platform Consoles
- 4.2-32 No Platform Level Up from the Base Console
- 4.2-33 No Platform Level Up from the Platform Console
- 4.2-34 No Platform Level Down from the Base or Platform Consoles
- 4.2-35 No Platform Level Down from the Base Console
- 4.2-36 No Platform Level Down from the Platform Console
- 4.2-37 No Platform Rotate or Jib Functions from the Base or Platform Consoles
- 4.2-38 No Platform Rotate Right from the Base or Platform Consoles
- 4.2-39 No Platform Rotate Right from the Base Console
- 4.2-40 No Platform Rotate Right from the Platform Console
- 4.2-41 No Platform Rotate Left from the Base or Platform Consoles
- 4.2-42 No Platform Rotate Left from the Base Console
- 4.2-43 No Platform Rotate Left from the Platform Console
- 4.2-44 No Jib Up from the Base or Platform Consoles
- 4.2-45 No Jib Up from the Base Console
- 4.2-46 No Jib Up from the Platform Console
- 4.2-47 No Jib Down from the Base or Platform Consoles
- 4.2-48 No Jib Down from the Base Console
- 4.2-49 No Jib Down from the Platform Console
- 4.2-50 No Drive or Steer Functions
- 4.2-51 No Forward or Reverse Drive
- 4.2-52 No Forward Drive
- 4.2-53 No Reverse Drive
- 4.2-54 The Brake will not Release
- 4.2-55 No Left Steer
- 4.2-56 No Right Steer
- 4.2-57 The Directon Sensing is Inoperative
- 4.2-58 The Load Sense Indicates Overload or Overload Warning with the Platform Empty or Below Weight
- 4.2-59 The Overload Indicator Light does not Turn On when the Platform is Overloaded
- 4.2-60 The Audible Alarm does not Turn On with the Platform Overloaded
Electrical System - CE & AS
- 4.3-1 All Controls are Inoperative
- 4.3-3 Engine Will Not Crank
- 4.3-4 Engine Cranks but Will Not Start
- 4.3-5 Glow Plug Circuit Inoperative - Deutz D2011 diesel engine
- 4.3-6 All Base Control Console Inoperative
- 4.3-7 No Movement from Base Control Console
- 4.3-8 All Controls Inoperative From Platform Control Console
- 4.3-9 Throttle Inoperative, Mid and High - Deutz D2.9L
- 4.3-10 Mid Throttle Inoperative
- 4.3-11 High Throttle Inoperative
- 4.3-12 Brake will not Release
- 4.3-13 Differential Lock will not Engage
- 4.3-14 Differential Lock Engages Momentarily but will not stay Engaged
- 4.3-15 No Drive and Steer
- 4.3-16 No High Speed Drive
- 4.3-17 No Elevated Drive
- 4.3-18 Direction Sensing Inoperative
Load Sensing System - CE & AS
- 4.4-1 Green Power LED is not Flashing
- 4.4-2 Load Cell red Alarm LED is ON (with platform empty)
- 4.4-3 Red Error LED is ON
- 4.4-4 Load Cell red Alarm LED is OFF (with platform overloaded)
- 4.4-5 Platform Indicator Light does not turn ON
- 4.4-6 Audible Alarm does not turn ON
- 4.4-7 Boom and Drive Functions are Enabled (with boom extended)
Hydraulic System
- 4.5-1 All Controls Inoperative
- 4.5-2 All Boom Functions Inoperative
- 4.5-3 No Main Boom Up
- 4.5-4 No Main Boom Down
- 4.5-5 No Riser Boom Up
- 4.5-6 No Riser Boom Down
- 4.5-7 Riser Boom Down Jerky
- 4.5-8 No Turret Rotate Left
- 4.5-9 No Turret Rotate Right
- 4.5-10 No Boom Extend
- 4.5-11 No Boom Retract
- 4.5-14 No Jib Down - ANSI/CSA
- 4.5-16 No Platform Rotation Right - ANSI/CSA
- 4.5-17 No Platform Rotation Right - CE & AS
- 4.5-18 No Platform Rotation Left - ANSI/CSA
- 4.5-19 No Platform Rotation Left - CE & AS
- 4.5-20 Platform will not Level Down Manually
- 4.5-21 Platform will not Level Up Manually
- 4.5-22 Brake will not Release
- 4.5-23 Brake will not Engage
- 4.5-24 Differential Lock will not Engage
- 4.5-25 No Drive Forward or Reverse
- 4.5-26 No Forward Drive
- 4.5-27 No Reverse Drive
- 4.5-28 No High Speed Drive
- 4.5-29 No Right Steer
- 4.5-30 No Left Steer
- 4.5-31 Axle Will Not Oscillate
- 4.5-32 Axle Will Not Lock

Section 5 – Procedures89 topics

General
- 5.1-1 Safety and Workmanship
System Control Modules (OCM/SCM)
- 5.2-1 User Interface Keys
- 5.2-2 OCM Character Functions Charts
- 5.2-3 OCM Function Channel Names
- 5.2-4 OCM Operating Values Chart - CE & AS
- 5.2-5 How to Select OCM Functionality - CE & AS
- 5.2-6 How to View OCM Operation - CE & AS
- 5.2-7 How to Unlock and Modify OCM Settings - CE & AS
- 5.2-8 OCM Pin Voltage Reference - CE & AS
- 5.2-9 SCM Pin Reference - ANSI/CSA
- 5.2-10 Check I/O Error - ANSI/CSA
- 5.2-11 How to Unlock and Modify the SCM - ANSI/CSA
- 5.2-12 SCM Select Model - ANSI/CSA
- 5.2-13 SCM Weight Calibration - ANSI/CSA
- 5.2-14 SCM Weight Calibration Flowchart - ANSI/CSA
- 5.2-15 CAN Bus Communication Check - ANSI/CSA
Platform
- 5.3-1 Fly Boom Switch Voltage References
- 5.3-2 Platform Controller Voltage References
- 5.3-3 Load cell 10% error troubleshooting
- 5.3-4 Replace the load cell
Load Sensing System - CE & AS
- 5.4-1 Load Sensing System
- 5.4-2 Verify Proper Operation of the Load Sensing System
- 5.4-3 Calibration of Load Sensing System (with “Teach In” Handset)
Boom
- 5.5-1 Check Wear Pads
- 5.5-2 Shim Wear Pads
- 5.5-3 Cable Carrier Repair
- 5.5-4 Rotary Actuator Bolt Torque Procedure
- 5.5-5 Master Cylinder Replacement
- 5.5-6 Limit Switch Locations - SJ46 AJ+ ANSI/CSA
- 5.5-7 Limit Switch Locations - SJ46 AJ & SJ51 AJ CE & AS
Turret
- 5.6-1 Check and Replace the High Pressure Filter
- 5.6-2 Ring Gear Bolt Torque Sequence
- 5.6-3 Check the Ring Gear for Axial Wear
- 5.6-4 Electronic Tilt Switch Setup Procedure
- 5.6-5 Battery Replacement
Deutz Diesel Engines
- 5.7-1 Replace Engine Oil and Filter
- 5.7-2 Replace the Fuel Filter
- 5.7-3 Replace the Air Filter
- 5.7-4 Check the Engine Belt
- 5.7-5 Check the Oil Cooler (Deutz D2011 only)
- 5.7-6 Retrieve Engine Fault Codes - Deutz D2.9L
- 5.7-7 Deutz D2.9L Fault Codes
Hydraulic Tank
- 5.8-1 Hydraulic Oil Replacement
- 5.8-2 Hydraulic Filter Replacement
Kubota WG2503 Dual Fuel Engine
- 5.9-1 Engine Parameter Display (KAntrak 1700)
- 5.9-2 Kubota WG2503 Diagnostic Trouble Codes
- 5.9-3 ECU Pin Reference Chart (Kubota WG2503)
- 5.9-8 TPS & Engine Speed (Kubota WG2503)
- 5.9-9 Fuel Temperature Sensor (Kubota WG2503)
- 5.9-10 Oil Pressure Sensor (Kubota WG2503)
Manifold and Hydraulic Pumps
- 5.10-1 Hydraulic Brake Pressure Adjustment
- 5.10-2 Hydraulic System Relief Valve Adjustment
- 5.10-3 Riser Down Relief Valve Adjustment
- 5.10-4 Turret Rotate Relief Valve Adjustment
- 5.10-5 Platform Level Relief Valve Adjustment
- 5.10-6 Test Charge Pump Pressure on Drive Pump
- 5.10-7 Test Forward Drive Pressure on Drive Pump
- 5.10-8 Test Reverse Drive Pressure on Drive Pump
Axles
- 5.11-1 Change the Oil in the Axles
- 5.11-2 Check the Oil Level in the Torque Hubs
- 5.11-3 Change the Oil in the Torque Hubs
- 5.11-4 Check the Oil Level in the Axle Gearbox
- 5.11-5 Change the Oil in the Axle Gearbox
- 5.11-6 Oscillating Cylinder Bolt Replacement
- 5.11-7 Oscillating Cylinder Replacement
- 5.11-8 Bleed the Oscillating Axle Cylinders
- 5.11-9 Test the Oscillating Axle Cylinders
- 5.11-10 Pin Brake Adjustments
- 5.11-11 Brake Inspection
- 5.11-12 Axle U-Bolt Torque
Grease Points
- 5.12-1 Grease the Turret Ring Gear
- 5.12-2 Grease the Turret Swing Drive
- 5.12-3 Grease the Axles
- 5.12-4 Grease the Drive Shaft
Options
- 5.13-1 Generator Troubleshooting
- 5.13-2 Generator Frequency/Voltage Check & Adjustment

Inside this manual

Real pages from this service manual (299 pages). Open the sample pages (PDF, 613 KB)

Sample pages from the Skyjack SJ46 AJ+, SJ46 AJ, SJ51 AJ Articulating Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Color page, Color page, Foldout diagram (color)

Specifications, page 46: Specifications & Features - Dimensions & Speeds
Troubleshooting, page 122: 4.1 Introduction
Diagram, page 274: Kubota WG2503 Dual Fuel Engine
Color page, page 233: SJ46 AJ+, SJ46 AJ, SJ51 AJ
Color page, page 12: SJ46 AJ+, SJ46 AJ, SJ51 AJ
Foldout diagram (color), page 74: SJ46 AJ+, SJ46 AJ, SJ51 AJ

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 299 pages

Quantity one is the manual described above.

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