Skyjack SJ5545 E Electric Scissor Lift Service Manual
145 pages · Publication 257023ABA
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- Models
- SJ5545 E
- Serial coverage
- SJ5545 E: A105000000 - A105999999
- Manual type
- Service Manual
- Pages
- 145
- Publication
- 257023ABA
- Condition
- Brand new
What's inside
From the manual's own table of contents: 5 sections, 144 entries. See sample pages (PDF, 652 KB)
Section 1 – Maintenance23 topics
- Read and Heed
- 1.1-1 Mobile Elevating Work Platform (MEWP) definition
- 1.1-2 Purpose of equipment
- 1.1-3 Use of equipment
- 1.1-4 Service Policy and Warranty
- 1.1-5 Ownership of MEWP
- 1.1-6 Optional equipment
- General information
- 1.2-1 Owner’s annual inspection record
- 1.2-2 Replacement parts
- 1.2-3 Maintenance and service safety tips
- 1.2-4 Hydraulic system & component maintenance and repair
- 1.2-5 Hydraulic oil maintenance
- 1.2-6 Hydraulic maintenance tips
- 1.2-7 Railing maintenance and repair
- 1.2-8 Multi-conduction control cable repair
- Scheduled maintenance and inspections
- 1.3-1 Service bulletins
- 1.3-2 Maintenance and inspections
- 1.3-3 Schedule and instructions
- 1.3-5 Frequent/periodic/annual/pre-delivery inspection checklist
- 1.3-6 Inspection points
- 1.3-7 Function tests
Section 2 – Specifications9 topics
- Standard hose numbering system
- Torque specifications for fasteners (metric)
- Torque specifications for fasteners (US)
- Torque specifications for hydraulic couplings & hoses
- Torque specifications for cartridges and coils
- MEWP torque specifications
- Valve coil resistance
- Platform capacities
- Specifications & features
Section 3 – Component Identification and Schematics28 topics
- Electrical symbol chart
- Hydraulic symbol chart
- Wire number and colour code
- Hydraulic parts list
- Electrical parts list
- Platform To Base Control Cable
- Base Controls Harness
- Brake release/E-lowering module
- Beeper
- Dual Holding Valve harness
- Pressure transducer harness
- Drive motor harnesses
- Pothole protection limit switches
- Zapi controller wiring connections
- Battery wiring connections
- Main manifold
- Lift cylinder manifold
- Hydraulic hose connections
- Major Components
- Hydarulic Schematic
- Electrical Schematic - All Options - ANSI/CSA
- Electrical Schematic - No Options - ANSI/CSA
- Electrical Schematic - All Options - CE
- Electrical Schematic - No Options - CE
- Electrical Schematic - KC
- Platform Control Box Harness
- Main Harness Pinout
- Main Harness Schematic
Section 4 – Troubleshooting Information17 topics
- Introduction
- Electrical System
- 4.2-1 All controls inoperative
- 4.2-2 No lift or steer functions
- 4.2-3 No lift from base or platform
- 4.2-4 No lift from base controls
- 4.2-5 No lower from base or platform
- 4.2-6 No lower from base controls
- 4.2-7 No functions from platform controls
- 4.2-8 No lift/lower from platforms controls
- 4.2-9 No steer left
- 4.2-10 No steer right
- Hydraulic System
- 4.3-1 All hydraulic controls inoperative (no lift or steer functions)
- 4.3-2 No lift function
- 4.3-3 No lower function
- 4.3-4 No steer left and/or right
Section 5 – Procedures62 topics
- Safety and workmanship
- Platform
- 5.2-1 Joystick 32-pin connector chart
- 5.2-2 Gate spring hinge adjustment
- Hydraulic Tray
- 5.3-1 Tightening and torque recommendations for hydraulic couplings and hoses
- 5.3-2 System relief (RV1) adjustment
- Base
- 5.4-1 Replace the pothole compression rod
- 5.4-2 Replace and adjust the pothole limit switches (LS1 & LS2)
- 5.4-3 Pothole bar replacement/removal for servicing
- 5.4-4 Replace the steer sensor
- 5.4-5 Replace the rotary sensor
- 5.4-6 Set up a new external tilt switch
- 5.4-7 Reprogram an existing external tilt switch
- 5.4-8 External tilt switch operation
- Wheels
- 5.5-1 Remove the front wheel
- 5.5-2 Install the front wheel
- 5.5-3 Remove the rear wheel
- 5.5-4 Install the rear wheel
- 5.5-5 Do a test of the wheel motor
- 5.5-6 Do a test of the wheel motor temperature sensor
- Batteries
- 5.6-1 Battery servicing
- Battery Charger
- 5.7-1 Charger maintenance
- 5.7-2 Charger profiles
- 5.7-3 Charger connector
- 5.7-4 Charger troubleshooting
- 5.7-5 Charger fault codes
- 5.7-6 Charger error codes
- Skycoded control module
- 5.8-1 Calibration and diagnostic tool key functions
- 5.8-2 Skycoded display controls
- 5.8-3 Main menu overview
- 5.8-4 Main menu and language selection menu
- 5.8-5 Machine info menu
- 5.8-6 Tester main menu
- 5.8-7 Tester main menu table A
- 5.8-8 Tester main menu table B
- 5.8-9 Tester main menu table C
- 5.8-10 Tester sec menu
- 5.8-11 Tester sec menu table A
- 5.8-12 Tester sec menu table B
- 5.8-13 Tester sec menu table C
- 5.8-14 Parameter menu
- 5.8-15 Parameter menu table
- 5.8-16 Machine setup menu
- 5.8-17 Machine setup menu table
- 5.8-18 Logged alarms M/S menu
- 5.8-19 Store data menu
- 5.8-20 Calibration menu
- 5.8-21 Load sense calibration - loaded menu
- 5.8-22 Load sense calibration - empty menu
- 5.8-23 Calibrate internal tilt sensor menu
- 5.8-24 Calibrate steer sensor menu
- 5.8-25 Skycoded error codes and troubleshooting
- 5.8-26 Set up a new Skycoded controller
- ZAPI controller
- 5.9-1 ZAPI controller pin chart
- 5.9-2 Flash the controller software
Inside this manual
Real pages from this service manual (145 pages). Open the sample pages (PDF, 650 KB)
- Specifications, page 34: Platform capacities
- Diagram, page 50: Battery wiring connections
- Troubleshooting, page 66: Section 4 – Troubleshooting Information
- Color page, page 9
- Color page, page 78: Hydraulic Tray
- Foldout diagram, page 65: 03C-GN/PU-16
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SJ5545 E are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 145 pages
Quantity one is the manual described above.
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