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Skyjack SJ643 TH, SJ843 TH Telehandler Service Manual

201 pages · Publication 230791ACA

$69.79
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Models
SJ643 TH, SJ843 TH
Serial coverage
SJ643 TH & SJ843 TH: 87112758 - 87199999
Manual type
Service Manual
Pages
201
Publication
230791ACA
Condition
Brand new
Skyjack SJ643 TH, SJ843 TH Telehandler Service Manual, publication 230791ACA

What's inside

From the manual's own table of contents: 5 sections, 178 entries. See sample pages (PDF, 821 KB)

Section 1 – Maintenance20 topics
  • Read and Heed
    • 1.1-1 Telehandler Definition
    • 1.1-2 Purpose of Equipment
    • 1.1-3 Use of Equipment
    • 1.1-4 Service Policy and Warranty
    • 1.1-5 Ownership of MEWP
    • 1.1-6 Optional equipment
  • General information
    • 1.2-1 Replacement parts
    • 1.2-2 Maintenance and service safety tips
    • 1.2-3 Hydraulic system & component maintenance and repair
    • 1.2-4 Hydraulic oil maintenance
    • 1.2-5 Hydraulic maintenance tips
  • Scheduled maintenance and inspections
    • 1.3-1 Service bulletins
    • 1.3-2 Maintenance and inspections
    • 1.3-3 Schedule and instructions
    • 1.3-5 Pre-delivery/maintenance and inspection checklist
    • 1.3-6 Inspection points
    • 1.3-7 Function tests
Section 2 – Maintenance Tables10 topics
  • Standard Hose Numbering System
  • Torque Specifications for Fasteners (Metric)
  • Torque Specifications for Fasteners (US)
  • Torque Specifications for Hydraulic Couplings & Hoses
  • Axle Torque Specifications
  • Axle Maintenance Intervals
  • Specifications and Features
  • Recommended Fluids/Lubrication
  • Pressure Settings
  • Air Conditioner Temperature & Pressure
Section 3 – System Component Identification and Schematics54 topics
  • Electrical Symbol Chart
  • Hydraulic Symbol Chart
  • Electrical Components Parts List
  • Hydraulic Components Parts List
  • Hydraulic Pump and Return Filter Ports Identification
  • Steering Control Unit Ports Identification
  • Service Brake Actuator (Brake Pedal) Ports Identification
  • Auxiliary Block Ports Identification
  • Joystick Port Identifications
  • Premium Joystick Port Identifications
  • Premium Joystick Manifold Port Identifications
  • Major Components Identification and Locations - Frame and Engine Compartment
  • Major Components Identification and Locations - Boom and Cab
  • Main Control Valve Port Identification
  • Enclosed Cab Harness & Wiring Diagram
  • Glow Plug Harness & Wiring Diagram
  • Road Lights Harness & Wiring Diagram
  • Work Lights Harness & Wiring Diagram
  • Boom Lights Harness & Wiring Diagram
  • Beacon Light Harness & Wiring Diagram
  • Elevate Telematics Harness
  • A/C Harness
  • Heater & A/C Harness
  • Transmission Electrical Connections
  • Console Harness and Layout
  • Console Harness Wiring Diagram
  • Deutz 2.9L Engine Harness
  • Deutz 2.9L Engine Harness Wiring Diagram
  • Deutz 2.2L Engine Harness - S/N 87 113 569 and below
  • Deutz 2.2L Engine Harness Wiring Diagram - S/N 87 113 569 and below
  • Deutz 2.2L EMR5 Engine Harness - S/N 87 113 570 and above
  • Deutz 2.2L EMR5 Engine Harness Wiring Diagram - S/N 87 113 570 and above
  • Chassis Harness
  • Chassis Harness Wiring Diagram
  • Electrical Schematic - Deutz 2.9L Engine, page 1
  • Electrical Schematic - Deutz 2.9L Engine, page 2
  • Electrical Schematic - Deutz 2.9L Engine, page 3
  • Electrical Schematic, Premium Joystick - Deutz 2.9L Engine, page 1
  • Electrical Schematic, Premium Joystick - Deutz 2.9L Engine, page 2
  • Electrical Schematic, Premium Joystick - Deutz 2.9L Engine, page 3
  • Electrical Schematic - Deutz 2.2L Engine S/N 87 113 569 and below, page 1
  • Electrical Schematic - Deutz 2.2L Engine S/N 87 113 569 and below, page 2
  • Electrical Schematic - Deutz 2.2L Engine S/N 87 113 569 and below, page 3
  • Electrical Schematic, Deutz 2.2L S/N 87 113 570 and above, page 1
  • Electrical Schematic, Deutz 2.2L S/N 87 113 570 and above, page 2
  • Electrical Schematic, Deutz 2.2L S/N 87 113 570 and above, page 3
  • Electrical Schematic, Premium Joystick - Deutz 2.2L Engine S/N 87 113 569 and below, page 1
  • Electrical Schematic, Premium Joystick - Deutz 2.2L Engine S/N 87 113 569 and below, page 2
  • Electrical Schematic, Premium Joystick - Deutz 2.2L Engine S/N 87 113 569 and below, page 3
  • Electrical Schematic, Premium Joystick - Deutz 2.2L Engine S/N 87 113 570 and above, page 1
  • Electrical Schematic, Premium Joystick - Deutz 2.2L Engine S/N 87 113 570 and above, page 2
  • Electrical Schematic, Premium Joystick - Deutz 2.2L Engine S/N 87 113 570 and above, page 3
  • Hydraulic Schematic
  • Hydraulic Schematic - Premium Joystick
Section 4 – Troubleshooting Information28 topics
  • Introduction
  • Electrical System
    • 4.2-1 Engine Will Not Crank
    • 4.2-2 Engine Cranks But Will Not Run
    • 4.2-3 All Electrical Controls Inoperative
    • 4.2-4 Park Brake Will Not Release
    • 4.2-5 Transmission Will Not Engage
    • 4.2-6 No Forward Drive
    • 4.2-7 No Reverse Drive
    • 4.2-8 No 1st Speed Range
    • 4.2-9 No 2nd Speed Range
    • 4.2-10 No Boom Up, Front Steer Mode Only
    • 4.2-11 Front Steer Mode Only
    • 4.2-13 No Crab Steer Mode
    • 4.2-15 Frame Will Not Tilt Over 40° With Boom Below 40°
    • 4.2-16 No Frame Level
    • 4.2-17 Function Does Not Switch
  • Hydraulic System
    • 4.3-1 All Controls inoperative
    • 4.3-2 No Boom Functions
    • 4.3-3 No Carriage Tilt
    • 4.3-4 No Frame Level
    • 4.3-5 No Aux. functions
    • 4.3-6 Hard or No Steering
    • 4.3-7 No Crab or 4 Wheel Steer
    • 4.3-8 Park Brake will not Release
    • 4.3-9 Park Brake Will Not Engage
    • 4.3-10 Service Brake Will Not Engage
Section 5 – Procedures61 topics
  • General Information
    • 5.1-1 Safety and Workmanship
    • 5.1-2 Engine and Transmission
  • 5.2 10 Hour or Daily Routine Maintenance
    • 5.2-1 Check Engine Oil Level
    • 5.2-2 Check Coolant Level, Radiator and Hoses
    • 5.2-3 Check Transmission Fluid Level
    • 5.2-4 Check Air Cleaner Restriction and Filter Elements
    • 5.2-5 Check Hydraulic Oil Level
    • 5.2-6 Drain Fuel/Water Separator
    • 5.2-8 Check Parking Brake
    • 5.2-9 Check Tire Pressure and Condition
    • 5.2-10 Check Seat Belt and Mounting Hardware
    • 5.2-11 Check Windshield Washer Fluid Level and Wiper Condition
  • 5.3 50 Hour or Weekly Routine Maintenance
    • 5.3-1 Check Fork Pins
  • 5.4 250 Hour or Quarterly Routine Maintenance
    • 5.4-1 Check Lug Nut Torque
    • 5.4-2 Check Oil Level in Axle Differential Planetary wheel Ends
    • 5.4-3 Check Oil Level in Axle Differential Planetary wheel Ends
    • 5.4-4 Check Oil level in Axle differentials
    • 5.4-5 Replace Engine Oil and Filter
    • 5.4-6 Change Engine Fuel filter and Fuel/Water Separator
    • 5.4-7 Clean Hydraulic Tank Breather
    • 5.4-8 Torque Axle Mounting Bolts
    • 5.4-9 Inspect Boom Chains
    • 5.4-10 Check Boom Chains Tension
    • 5.4-11 Chain Tension Adjustment
    • 5.4-12 Check Boom Slide Pad Clearances
    • 5.4-13 Grease Axle Pivot Bearings and King Pins
    • 5.4-14 Grease Drive Shaft U-joints and slip joints
    • 5.4-15 Grease Frame Level Pivot Bushings
    • 5.4-16 Grease Boom Pivot and Boom Cylinders
    • 5.4-17 Grease Bottom Front & Top Rear Slide Pads
  • 5.5 1000 Hour or Annual Routine Maintenance
    • 5.5-1 Change Hydraulic Oil Filter
    • 5.5-2 Change Hydraulic Oil and Clean Hydraulic Tank
    • 5.5-3 Change Axle Differential Oil
    • 5.5-4 Change Axle Planetary Oil
    • 5.5-5 Change Engine Coolant
    • 5.5-6 Change Transmission Oil and Filter
    • 5.5-7 Inspect Boom Chains
  • Non-Routine Maintenance
    • 5.6-1 Boom Hoses and Sheaves Replacement
    • 5.6-2 Boom Chains Replacement
    • 5.6-3 Slide Pads Replacement Procedure
    • 5.6-4 TH Boom Mount Shimming
    • 5.6-5 Hydraulic Pressure Test Procedure
    • 5.6-6 Hydraulic Pump Testing Procedure
    • 5.6-7 Deutz Fault Codes General Information
    • 5.6-10 Deutz Fault Codes for EMR4, serial number 87 113 569 and below
    • 5.6-11 Deutz Fault Codes for EMR5, serial number 87 113 570 and above
    • 5.6-8 Starter Replacement Procedure
    • 5.6-9 Bleeding Hydraulic Circuits
  • Electronic Tilt Switch Setup Procedure
    • 5.7-1 Set Up a New Tilt Switch
    • 5.7-2 Reprogram an Existing Tilt Switch
    • 5.7-3 Tilt Switch Operation
    • 5.7-4 Tilt Logic Truth Table
  • Park Brake Release
  • Bearing Installation

Inside this manual

Real pages from this service manual (201 pages). Open the sample pages (PDF, 820 KB)

Sample pages from the Skyjack SJ643 TH, SJ843 TH Telehandler Service Manual: Specifications, Diagram, Troubleshooting, Color page, Color page, Foldout diagram (color)
  • Specifications, page 29: Section 2 – Maintenance Tables
  • Diagram, page 65: 3.21 Elevate Telematics Harness
  • Troubleshooting, page 176: Non-Routine Maintenance
  • Color page, page 150: SJ643 TH, SJ843 TH
  • Color page, page 9: SJ643 TH, SJ843 TH
  • Foldout diagram (color), page 91: SJ643 TH, SJ843 TH

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SJ643 TH, SJ843 TH are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 230791ACA$69.79
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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 201 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Skyjack SJ643 TH, SJ843 THService Manual · 190127AG · $69.83Skyjack SJ643 TH, SJ843 THService Manual · 190128AE · $69.73

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).