Skyjack SJ6832 RTE Rough Terrain Scissor Lift Service Manual
149 pages · Publication 167574AGA
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- Models
- SJ6832 RTE
- Serial coverage
- SJ6832 RTE: 37300001 - 37399999
- Manual type
- Service Manual
- Pages
- 149
- Publication
- 167574AGA
- Condition
- Brand new
What's inside
From the manual's own table of contents: 5 sections, 166 entries. See sample pages (PDF, 851 KB)
Section 1 – Scheduled Maintenance26 topics
- Read and Heed
- 1.1-1 Mobile Elevating Work Platform (MEWP) definition
- 1.1-2 Purpose of Equipment
- 1.1-3 Use of Equipment
- 1.1-5 Service Policy and Warranty
- 1.1-6 Operator Safety Reminders, Warnings and Precautions
- Maintenance and Inspection Schedule
- 1.2-1 Owner’s Annual Inspection Record
- 1.2-2 Replacement Parts
- 1.2-3 Maintenance and Service Safety Tips
- Hydraulic System & Component Maintenance and Repair
- 1.3-1 Maintenance Hints
- 1.3-2 Railing Maintenance and Repair
- About this Section
- 1.4-1 Service Bulletins
- 1.4-2 Maintenance and Inspection
- 1.4-3 Pre-delivery/Maintenance Inspection
- Owner’s Annual Inspection Record
- 1.5-1 Pre-delivery/maintenance inspection checklist
- Scheduled Maintenance Inspections
- 1.6-3 Limit Switches (B)
- 1.6-4 Battery/Electrical Compartment
- 1.6-5 Motor/Hydraulic Compartment
- 1.6-6 Platform Assembly
- 1.6-7 Lifting Mechanism
- Function Tests
Section 2 – Maintenance Tables and Diagrams8 topics
- Specifications and Features
- Floor Loading Pressure
- Maximum Platform Capacities (Evenly Distributed)
- Fluids Table
- Torque Specifications
- Torque Specifications for Fasteners (Imperial)
- Torque Specifications for Fasteners (Metric)
- Torque Specifications for Hydraulic Couplings & Hoses
Section 3 – System Component Identification and Schematics23 topics
- Electrical Symbol Chart
- Hydraulic Symbol Chart
- AC Cord Color Code
- Hydraulic Schematic Parts List
- Electrical Parts List
- Hydraulic Schematic
- Main Manifold Component and Port Identification
- Splitter and Outrigger Manifolds Component and Port Identification
- Control Box Wiring Diagram
- Outrigger Control Box Wiring Diagram
- Scissor Arm Control Cable Wiring Diagram
- Main Manifold Harness Wiring Diagram
- Motor Controller Wiring
- Outrigger Harness Wiring Diagram
- Motor Controller Electrical Schematic
- Range Extender Wiring
- Flashing Light Relay Harness
- Electrical Panel Wiring Diagram – S/N 37300235 & above
- Electrical Panel Wiring Diagram – S/N 37300234 & below
- Electrical Schematic – No Options – S/N 37300235 & above
- Electrical Schematic – No Options – S/N 37300234 & below
- Electrical Schematic – All Options – S/N 37300235 & above
- Electrical Schematic – All Options – S/N 37300234 & below
Section 4 – Troubleshooting Information56 topics
- Introduction
- Electrical System
- 4.2-1 All Controls Inoperative
- 4.2-2 No Power To Platform
- 4.2-3 All Functions Inoperative from The Platform
- 4.2-4 Drive and Steer Inoperative (Machines without outriggers option)
- 4.2-5 Drive and Steer Inoperative (Machines with outriggers option)
- 4.2-6 Brakes Does not Release
- 4.2-7 Steer Right Inoperative
- 4.2-8 Steer Left Inoperative
- 4.2-9 Reverse Drive Inoperative
- 4.2-10 Forward Drive Inoperative
- 4.2-11 High Drive Speed Inoperative
- 4.2-12 Up Circuit Inoperative from Platform
- 4.2-13 Up Circuit Inoperative from Base Control Console
- 4.2-14 Up Circuit Inoperative from Platform or Base Control Console (without Outriggers)
- 4.2-15 Platform does not Lift from Platform or Base Control Console with Outriggers Retracted (Lift Operates Correctly w
- 4.2-16 Platform does not Lift from Platform or Base Control Console with Outriggers Extended
- 4.2-17 Platform does not Lift from Platform or Base Control Console with Outriggers Extended or Retracted
- 4.2-18 Down Circuit Inoperative from Platform
- 4.2-19 Down Circuit Inoperative from Base
- 4.2-20 All Outriggers Inoperative (Auto-Level and Manual)
- 4.2-21 All Outriggers Inoperative (Auto-Level and Manual from Platform Controls)
- 4.2-22 All Outriggers Inoperative (Base Controls only)
- 4.2-23 All Outriggers Inoperative (Auto Level only)
- 4.2-24 All Outriggers Inoperative (Auto Level only)
- 4.2-25 Left Front Outrigger Inoperative Manually
- 4.2-26 Right Front Outrigger Inoperative Manually
- 4.2-27 Right Rear Outriggers Inoperative Manually
- 4.2-28 Left Rear Outriggers Inoperative Manually
- 4.2-29 Individual Outrigger Functions Inoperative (Auto Level)
- 4.2-30 Auto Level Inoperative
- 4.2-31 Auto All Up Inoperative (Retract)
- 4.2-32 Range Extender (Gasoline) does not Start – Manual mode
- 4.2-33 Range Extender does not Start (Auto mode)
- 4.2-34 Range Extender does not Shut Off (Auto mode)
- 4.2-35 Range Extender does not Shut Off
- Hydraulic System
- 4.3-1 All Functions Inoperative
- 4.3-2 All Functions Sluggish
- 4.3-3 Steering Inoperative
- 4.3-4 Drive Inoperative
- 4.3-5 Drive Sluggish
- 4.3-6 Reverse Drive Inoperative
- 4.3-7 Forward Drive Inoperative
- 4.3-8 Drive Inoperative When in Low Speed Drive
- 4.3-9 Drive Inoperative When in High Speed Drive
- 4.3-10 Brakes Does not Release
- 4.3-11 Up Circuit Inoperative
- 4.3-12 Down Circuit Inoperative
- 4.3-13 All Outriggers Inoperative
- 4.3-14 Left Front Outriggers Inoperative
- 4.3-15 Right Front Outriggers Inoperative
- 4.3-16 Right Rear Outrigger Inoperative
- 4.3-17 Left Rear Outrigger Inoperative
- 4.3-18 Outriggers Drift In
Section 5 – Procedures48 topics
- General
- 5.1-1 Safety and workmanship
- Platform
- 5.2-1 Adjust the gate spring hinge
- 5.2-2 Platform mounting hardware
- Scissors
- 5.3-1 Repalce and adjust the high speed cutout limit switch (LS5)
- Base
- 5.4-1 Inspect and torque the wheel bolts and nuts
- 5.4-2 Install and torque the wheels
- 5.4-3 Tighten the wheel nut
- 5.4-4 Grease points
- 5.4-5 Tilt switch setup
- Hydraulics
- 5.5-1 Tightening and torque recommendations for hydraulic couplings and hoses
- 5.5-2 Set the system pressure
- 5.5-3 Set the lift pressure
- 5.5-4 Drive Circuit Flush Procedure
- 5.5-5 Drive motor test
- 5.5-6 System pressure test
- 5.5-7 Drive pressure test
- Outriggers
- 5.6-1 Outrigger mechanical limit switch wiring diagram
- 5.6-2 Replace and adjust the outrigger upper limit switch (LS61, LS62, LS63, LS64)
- 5.6-3 Replace and adjust the outrigger lower limit switch (LS65, LS66, LS67, LS68)
- ZAPI Motor Controller
- 5.7-1 Motor controller panel pin interface
- 5.7-2 Motor controller panel pin interface – range extender (gasoline)
- 5.7-3 ZAPI MDI CAN Display – motor controller master flash codes
- 5.7-4 MDI-CAN Controller master codes
- 5.7-5 MDI-CAN Controller slave codes
- 5.7-6 ZIVAN SG3 Battery charger and fault codes
- 5.7-7 SG3 Charger setup
- 5.7-8 SG3 Charger fault codes
- EZcal Diagnostic Tool
- 5.8-1 Hand held EZcal calibration and diagnostic tool key functions
- 5.8-2 Flash the controller
- 5.8-3 Outrigger codes
- Auto-leveling outrigger PC board layout
- GP-106 (OCM1) Control Module
- 5.10-1 Outrigger control module (GP-106/OCM1) instructions
- 5.10-2 Auto-leveling outrigger settings and error codes
- 5.10-3 Auto-leveling outrigger error code breakdown
- 5.10-4 Set up the GP-106 outrigger controller
- 5.10-5 GP-106 Outrigger controller pin reference table
- GP-108 Control Module
- 5.11-1 Set up the GP-108 outrigger controller
- 5.11-2 GP-108 Outrigger controller pin reference table
Inside this manual
Real pages from this service manual (149 pages). Open the sample pages (PDF, 849 KB)
- Specifications, page 38: Torque Specifications for Fasteners (Imperial)
- Diagram, page 46: Hydraulic Schematic Parts List
- Troubleshooting, page 124: ZAPI Motor Controller
- Color page, page 37: SJ6832 RTE
- Color page, page 9: SJ6832 RTE
- Foldout diagram (color), page 67: SJ6832 RTE
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SJ6832 RTE are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 149 pages
Quantity one is the manual described above.
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Other editions and similar models
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