Terex Genie AL5, AL5 Tier 4, AL5000 Light Tower Service Manual
98 pages · Publication 116476
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- Models
- Genie AL5, AL5 Tier 4, AL5000
- Manual type
- Service Manual
- Pages
- 98
- Publication
- 116476
- Condition
- Brand new
What's inside
From the manual's own table of contents: 108 topics. See sample pages (PDF, 493 KB)
- Introduction
- Important Information
- Serial Number Legend
- Section 1 Safety Rules
- General Safety Rules
- Section 2 Specifications
- Machine Specifications
- Performance Specifications
- Isuzu 4LE2 Engine
- Isuzu 4LE2-T Engine
- Machine Torque Specifications
- SAE and Metric Fasteners Torque Charts
- Section 3 Scheduled Maintenance Procedures
- Pre-Delivery Preparation Report
- Maintenance Inspection Report
- Checklist A Procedures
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-3 Perform Function Tests
- A-4 Perform Engine Maintenance
- A-5 Perform Coupler Maintenance
- A-6 Test the Brakes (if equipped)
- A-7 Torque the Wheel Lug Nuts
- A-8 Check the Tires and Wheels
Show all 108 topics
- A-9 Inspect the Engine Air Filter
- A-10 Perform Generator Maintenance
- A-11 Perform Engine Maintenance
- A-12 Perform Engine Maintenance
- A-13 Inspect the Cable and Cable Pulleys
- A-14 Perform Engine Maintenance
- A-15 Perform Engine Maintenance
- A-16 Perform Generator Maintenance
- A-17 Drain the Fuel Filter/Water Separator
- A-18 Adjust the Brakes (if equipped)
- Checklist B Procedures
- B-1 Inspect the Engine Start Battery
- B-2 Inspect the Electrical Wiring
- B-3 Torque the Wheel Lug Nuts
- B-5 Perform Engine Maintenance
- B-5 Perform Jack Maintenance
- B-6 Inspect and Lubricate the Winch
- B-7 Lubricate the T-bolt
- B-8 Inspect and Adjust the Brakes (if equipped)
- B-9 Inspect the Suspension
- B-10 Perform Engine Maintenance
- Checklist C Procedures
- C-1 Perform Engine Maintenance
- C-2 Clean the Light Assemblies
- C-3 Grease the Wheel Bearings
- C-4 Inspect the Electric Brake Magnets
- C-5 Perform Engine Maintenance
- C-6 Perform Generator Maintenance
- Checklist D Procedures
- D-1 Perform Engine Maintenance
- D-2 Perform Generator Maintenance
- D-3 Perform Coupler Maintenance
- Checklist E Procedures
- E-1 Inspect the Cable and Cable Pulleys
- E-2 Perform Engine Maintenance
- E-3 Perform Engine Maintenance
- E-4 Perform Generator Maintenance
- E-5 Perform Generator Maintenance
- E-6 Perform Generator Maintenance
- Section 4 Repair Procedures
- Lighting
- 1-1 How to Remove a Lamp
- 1-2 How to Check Line Voltage
- 1-3 How to Check the Open Circuit Voltage [Terex SM]
- Mast
- 2-1 How to Remove the Mast Assembly
- 2-2 How to Disassemble the Mast Assembly
- 2-3 How to Replace the Mast Lift Cables
- 2-4 How to Remove the Electric Winch
- 2-5 How to Disassemble the Manual Winch
- 2-6 How to Assemble the Manual Winch
- 2-7 How to Remove the Electric Winch
- 3-1 Timing Adjustment-Kubota Engines
- 3-2 Glow Plugs-Kubota Engines
- 3-3 Coolant Temperature and Oil Pressure Switches-Kubota Engines
- Isuzu 4LE1 Engine
- 4-1 Timing Adjustment-Isuzu 4LE1
- 4-2 Glow Plugs-Isuzu 4LE1
- 4-3 Coolant Temperature and Oil Pressure Switches-Isuzu 4LE1
- 5-1 Timing Adjustment-Isuzu 4LE2
- 5-2 Glow Plugs-Isuzu 4LE2
- 5-3 Coolant Temperature and Oil Pressure Switches-Isuzu 4LE2
- 6-1 Timing Adjustment-Isuzu 4LE2-T
- 6-2 Glow Plugs-Isuzu 4LE2-T
- 6-3 Coolant Temperature and Oil Pressure Switches-Isuzu 4LE2-T
- Generator
- 7-1 Generator
- 7-2 How to Check a Generator Capacitor
- 7-3 How to Check a Generator Diode
- Light Ballast
- 8-1 Ground Controls
- 8-2 Light Ballast
- Fuel Tank
- 9-1 Fuel Tank
- Section 5 Diagnostics
- Diagnostic Charts
- Section 6 Schematics
- Wire Color Legend
- Electrical Wiring Schematic ANSI / CSA
- Electrical Wiring Schematic AUS
- Control Box and Engine Wiring - Kubota Models
- Control Box and Engine Wiring - AUS Models
- Trailer Wiring Diagram - ANSI / CSA Models
- Trailer Wiring Diagram - AUS Models
Inside this manual
Real pages from this service manual (98 pages). Open the sample pages (PDF, 492 KB)
- Specifications, page 11: Specifications
- Troubleshooting, page 77: Diagnostics
- Diagram, page 95: Trailer Wiring Diagram - AU S M odels
- Foldout diagram, page 86: Service Manual
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the AL5000 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 98 pages
Quantity one is the manual described above.
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60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).