Terex Genie AL5HT Light Tower Service Manual
94 pages · Publication 1265482
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- Models
- Genie AL5HT
- Manual type
- Service Manual
- Pages
- 94
- Publication
- 1265482
- Condition
- Brand new
What's inside
From the manual's own table of contents: 116 topics. See sample pages (PDF, 487 KB)
- Introduction
- Important Information
- Serial Number Legend
- Section 1 Safety Rules
- General Safety Rules
- Section 2 Specifications
- Machine Specifications
- Performance Specifications
- Generator Options
- Kubota D1105-E Engine Specifications
- Kubota D1505-E Engine Specifications
- Isuzu 4LE1 Engine Specifications
- Isuzu 4LE2 Engine Specifications
- Isuzu 4LE2-T Engine Specifications
- Machine Torque Specifications
- SAE and Metric Fasteners Torque Charts
- Section 3 Scheduled Maintenance Procedures
- Pre-Delivery Preparation Report
- Maintenance Inspection Report
- Checklist A Procedures
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-3 Perform Function Tests
- A-4 Perform Engine Maintenance
Show all 116 topics
- A-5 Perform Generator Maintenance
- A-6 Perform Axle Maintenance
- A-7 Torque the Wheel Lug Nuts
- A-8 Perform Engine Maintenance
- A-9 Perform Coupler Maintenance
- A-10 Grease turntable bearing and rotate gear
- A-11 Perform Engine Maintenance
- A-12 Perform Engine Maintenance
- Checklist B Procedures
- B-1 Inspect the Engine Start Battery
- B-2 Inspect the Electrical Wiring
- B-3 Torque the Wheel Lug Nuts
- B-4 Perform Hydraulic Oil Analysis
- B-5 Perform Engine Maintenance
- B-6 Perform Engine Maintenance
- B-7 Perform Generator Maintenance
- B-8 Perform Coupler Maintenance
- B-9 Perform Engine Maintenance
- B-10 Perform Axle Maintenance
- Checklist C Procedures
- C-1 Inspect the Tower Extend/Retract Cables and Pulleys
- C-2 Perform Engine Maintenance
- C-3 Perform Axle Maintenance
- C-4 Perform Engine Maintenance
- C-5 Perform Engine Maintenance
- Checklist D Procedures
- D-1 Perform Engine Maintenance
- D-2 Check the Tower Rotation Bearing Bolts
- D-3 Replace the Hydraulic Return Filter
- D-4 Perform Engine Maintenance
- D-5 Perform Engine Maintenance
- D-6 Perform Engine Maintenance
- D-7 Perform Generator Maintenance
- D-8 Perform Tongue Jack and Outrigger Jack Maintenance
- D-9 Perform Axle Maintenance
- Checklist E Procedures
- E-1 Perform Hydraulic Oil Analysis
- E-2 Perform Engine Maintenance
- E-3 Perform Engine Maintenance
- E-4 Perform Generator Maintenance
- E-5 Perform Generator Maintenance
- Section 4 Repair Procedures
- Lighting
- 1-1 How to Remove a Lamp
- 1-2 How to Check Line Voltage
- 1-3 How to Check the Open Circuit Voltage [Terex SM]
- Mast
- 2-1 How to Remove the Light Bar Assembly
- 2-2 How to Remove the Light Bar Lift Cylinder
- Tower Components
- 3-1 Tower Component
- 3-2 How to Remove the Cable Track
- 3-3 How to Remove the Tower Assembly
- 3-4 How to Disassemble the Tower
- 3-5 How to Remove the Tower Lift Cylinder
- 3-6 How to Remove the Tower Extension Cylinder
- 3-7 How to Remove the Tower Rotation Motor
- 3-8 How to Adjust the Tower Rotation Gear Backlash
- 4-1 Timing Adjustment-Kubota Engines
- 4-2 Glow Plugs-Kubota Engines
- 4-3 Coolant Temperature and Oil Pressure Switches-Kubota Engines
- Isuzu 4LE1 Engine
- 5-1 Timing Adjustment-Isuzu 4LE1
- 5-2 Glow Plugs-Isuzu 4LE1
- 5-3 Coolant Temperature and Oil Pressure Switches-Isuzu 4LE1
- Isuzu 4LE2 Engine
- 6-1 Timing Adjustment-Isuzu 4LE2
- 6-2 Glow Plugs-Isuzu 4LE2
- 6-3 Coolant Temperature and Oil Pressure Switches-Isuzu 4LE2
- Isuzu 4LE2-T Engine
- 7-1 Timing Adjustment-Isuzu 4LE2-T
- 7-2 Glow Plugs-Isuzu 4LE2-T
- 7-3 Coolant Temperature and Oil Pressure Switches-Isuzu 4LE2-T
- Generator
- 8-1 Generator
- 8-2 How to Check a Generator Capacitor
- 8-3 How to Check a Generator Diode
- Light Ballast
- 9-1 Ground Controls
- 9-2 Light Ballast
- Fuel Tank
- 10-1 Fuel Tank
- Section 5 Diagnostics
- Diagnostic Charts
- Section 6 Schematics
- Wire Color Legend
- Electrical Wiring Schematic ANSI / CSA
- Electrical Wiring Schematic AUS
- Control Box and Engine Wiring - Kubota Models
- Control Box and Engine Wiring - AUS Models
- Trailer Wiring Diagram - ANSI / CSA Models
- Trailer Wiring Diagram - AUS Models
Inside this manual
Real pages from this service manual (94 pages). Open the sample pages (PDF, 486 KB)
- Specifications, page 11: Specifications
- Troubleshooting, page 74: Diagnostics
- Diagram, page 91: Trailer Wiring Diagram - AUS Models
- Foldout diagram, page 82: Service Manual
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 94 pages
Quantity one is the manual described above.
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60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).