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Terex Genie AWP, IWP Super Series Aerial Work Platform Service Manual

207 pages · Publication 38139

$69.79
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Models
Genie AWP, IWP Super Series
Serial coverage
See Cover
Manual type
Service Manual
Pages
207
Publication
38139
Condition
Brand new
Terex Genie AWP, IWP Super Series Aerial Work Platform Service Manual, publication 38139

What's inside

From the manual's own table of contents: 101 sections, 108 entries. See sample pages (PDF, 532 KB)

Introduction Introduction
Important Information
Find a Manual for this Model
Revision History
Serial Number Legend
Section 1 Safety Rules
General Safety Rules
Section 2 Specifications
AWP-15S, 20S and 25S Specifications
AWP30S, 36S and 40S Specifications
AWP Narrow Base Specifications
AWP Rough Terrain Base Specifications
IWP Specifications
AWP/IWP Performance and Hydraulic Specifications
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
SAE and Metric Fasteners Torque Charts
Section 3 Scheduled Maintenance Procedures
Introduction
Pre-Delivery Preparation Report
Maintenance Inspection Report
Checklist A Procedures
Inspect the Manuals and Decals
Perform Pre-operation Inspection
Show all 101 sections
Perform Function Tests
Inspect for Damage and Loose or Missing Parts
Check for Hydraulic Leaks
Check the Hydraulic Oil Level
Test the Base Operation - IWPS Models
Test the Auxiliary Platform Lowering Operation
Test the Manual Platform Lowering Operation
Inspect the Columns for Damage
Check the Sequencing Cables
Check the Interlock System for Proper Operation
Test the Power and Function Controls
Inspect the Lifting Chains and Idler Wheels
Inspect the Breather Cap1 topic
  • AWPS Models with Rough Terrain Base Option
Check the Air Supply Lubricator Oil Level - Air Models
Check the Air Supply Lubricator Drip Rate - Air Models
Check the Air Filter/Regulator Canister - Air Models
Part No. 38139GT AWP Super Series • IWP Super Series
Checklist B Procedures
Inspect the Battery
Inspect the Electrical Wiring
Inspect All Welds
Test the Tilt-back Operation (if equipped)
Check the Lifting Chain Adjustment
Clean and Lubricate the Columns
Test the Lifting Capacity
Adjust the Sequencing Cables
Inspect for Proper Outrigger Length - AWPS Models1 topic
  • AWPS Models
Test the Level Sensing Operation - IWPS Models
Check the Chain Adjustment, IWP-20S Models with Outreach Option
Checklist C Procedures
Inspect and Lubricate the Casters and Wheels
Inspect the Mast Assembly for Wear
Inspect and Lubricate the Lifting Chains
Replace the Hydraulic Oil
Replace the Auxiliary Platform Lowering Batteries
Section 4 Repair Procedures
Base Assembly
Interlocks
Base Components IWPS Models
Foot Pump Manifold Components - IWPS Models (to SN IWP09-8269)
Foot Pump Manifold Components - IWPS Models (from SN IWP09-8270)
Ground Controls
How to Test the Transformer - AC Models
How to Test the AC Contactor - AC Models
Hydraulic Power Unit1 topic
  • Air Powered Models (to SN AWP04-27778)
Hydraulic Pump
Valve Adjustment
How to Test the Motor Start Solenoid - DC Models
Power Pack
Mast Components
Lift Cylinder
Mast Assembly
Glide Pads
Lifting Chains
Tilt-back Frame, AWP-36S and 40S Models
Tilt-back Frame
Platform
Platforms
Platform Control Box
Platform Outreach Chain
Section 5 Schematics
Electrical Component and Wire Color Legends
Electrical Symbol Legend
Hydraulic Symbols Legend
Electrical Schematics - AWP Models
Electrical Schematics - IWP Models
Electrical Schematic - IWP Super Series DC Models (from SN IWP15-9622)
Electrical Schematic - IWP Super Series DC Models with Power Assist1 topic
  • (Directional Valve Coils Powering Function Manifold)
Electrical Schematic - IWP Super Series DC TUV Models
Electrical Schematic - IWP Super Series DC TUV Models with Outreach
Electrical Schematic - IWP Super Series DC TUV Models with Power Assist3 topics
  • Models with Power Assist and Outreach
  • (With Base Mounted Junction Box)
  • (Without Base Mounted Junction Box)
Electrical Schematic - IWP Super Series AC TUV Models with Outreach
Hydraulic Schematics - All Models
Hydraulic Schematic - AWP Super Series Models
Hydraulic/Pneumatic Schematic - AWP Super Series Models
Hydraulic Schematic - IWP Super Series Models without Power Assist
Hydraulic Schematic - IWP Super Series Models with Power Assist

Inside this manual

Real pages from this service manual (207 pages). Open the sample pages (PDF, 531 KB)

Sample pages from the Terex Genie AWP, IWP Super Series Aerial Work Platform Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 23: Specifications
  • Troubleshooting, page 101: Mast Components
  • Diagram, page 200: Hydraulic/Pneumatic Schematic - AWP Super Series Models
  • Foldout diagram, page 154: Service Manual

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 207 pages

Quantity one is the manual described above.

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60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).