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Terex Genie DPL-25S, DPL-30S, DPL-35S Super Series Dual Personnel Lift Service Manual

104 pages · Publication 40462

$69.83
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Models
Genie DPL-25S, DPL-30S, DPL-35S Super Series
Serial coverage
See Cover
Manual type
Service Manual
Pages
104
Publication
40462
Condition
Brand new
Terex Genie DPL-25S, DPL-30S, DPL-35S Super Series Dual Personnel Lift Service Manual, publication 40462

What's inside

From the manual's own table of contents: 73 sections, 76 entries. See sample pages (PDF, 569 KB)

Important Information
General Safety Rules
DPL-25S
DPL-30S
DPL-35S
Bolt Torque Specification
Introduction3 topics
  • Table A
  • Table B
  • Table C
Maintenance Inspection Report
including storage container
Inspect the Decals and Placards
Inspect for Damage, Loose or Missing Parts
Check for Hydraulic Leaks
Check the Auxiliary Platform Lowering Operation
Check the Platform Manual Lowering Operation
Inspect the Battery and Battery Charger - DC Models
Inspect the Columns for Damage
Check the Sequencing Cables
A-10 Check the Interlock System for Proper Operation
A-11 Test the Power and Function Controls
A-12 Inspect the Lifting Chains and Idler Wheels
A-13 Inspect the Breather Cap
Inspect the Electrical Wiring
Inspect All Welds
Check the Lifting Chain Adjustments
Show all 73 sections
Check the Battery - DC Models
Clean and Lubricate the Columns
Test the Lifting Capacity
Test the Power-To-Platform Operation
Adjust the Sequencing Cables
Inspect for Proper Outrigger Length
Inspect and Lubricate the Casters
Inspect the Mast Assemblies for Wear
Lubricate the Lifting Chains
Replace the Hydraulic Oil
Replacing the Auxiliary Platform Lowering Batteries
Power Light Will Not Turn On - AC Models
Power Light Will Not Turn On - DC Models
Interlock Lights Will Not Turn On
Machine Will Not Lift - AC Models
Machine Will Not Lift, But Power Unit Will Operate - AC Models
Machine Will Not Lift - DC Models
Machine Will Not Lift, But Power Unit Will Operate - DC Models
Machine Will Not Lower - Up Function Operates
Platform Will Not Hold In Up Position
Power Unit Will Not Lift Rated Load
Auxiliary Platform Lowering Will Not Operate
Electrical Legend
Hydraulic Legend
(before serial number DPL07-1499)
(after serial number DPL07-1498)
(after serial number DPL07-1562)
Hydraulic Schematic - ANSI
Hydraulic Schematic - CE
Interlocks
Platform Manual Lowering Cable
How to Check the Resistance of a Valve Coil
How to Test the Transformer - AC Models
How to Test the AC Contactor - AC Models
Hydraulic Power Unit Components - AC Models
Hydraulic Power Unit Components - DC Models
How to Remove the Hydraulic Power Unit - AC Models
How to Remove the Hydraulic Power Unit - DC Models
How to Remove the Hydraulic Pump
How to Adjust the Pressure Relief Valve
How to Test the Motor Start Solenoid
Mast Illustrations
How to Remove a Lift Cylinder
How to Remove a Mast Assembly
How to Adjust the Lifting Chains
How to Adjust the Glide Pads
How to Inspect the Lifting Chains
How to Remove the Platform
How to Test the Contactors

Inside this manual

Real pages from this service manual (104 pages). Open the sample pages (PDF, 569 KB)

Sample pages from the Terex Genie DPL-25S, DPL-30S, DPL-35S Super Series Dual Personnel Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 10: DPL25S • DPL-30S • DPL-35S Super Series
  • Troubleshooting, page 32: Observe and Obey:
  • Diagram, page 56: Part No. 404632
  • Foldout diagram, page 74: Part No. 40462 DPL-25S • DPL-30S • DPL-35S Super Series 6 - 12

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie DPL-25S, DPL-30S are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 40462$69.83
Other manuals for the Genie DPL-25S, DPL-30S

Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 104 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).