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Terex Genie Eagle 50/30 Articulated Boom Lift Service Manual

99 pages · Publication 89_413788

$69.95
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Models
Genie Eagle 50/30
Manual type
Service Manual
Pages
99
Publication
89_413788
Condition
Brand new
Terex Genie Eagle 50/30 Articulated Boom Lift Service Manual, publication 89_413788

What's inside

From the manual's own table of contents: 120 sections, 208 entries. See sample pages (PDF, 539 KB)

Closed Dimensions and Weights
Operating Dimensions
Design Specification
Mechanical Components
Hydraulic Components
Equivalent Oils
Electric Components
Working Envelope
Use of the Machine
Information Sources
Hazards
Warnings
Pre-use Checks
Ground Control Checks
Cage Control Checks
Use on the Highway
Drive Controls3 topics
  • Forward and Reverse
  • Drive Speed Control
  • Steering Control
Driving
Differential Lock1 topic
  • Engage Differential Lock
Braking System2 topics
  • Brakes in Static Mode
  • Emergency Braking
Access Operations (Cage Control)
Cage Rotation
Cage Levelling
Complex Control Operation
Show all 120 sections
After Use
Battery Charging
Battery Indicator
Special Precautions - Cold Weather
Special Precautions - Safe Working Load
Special Precautions - Overhead Electrical Cables
Special Precautions - Towing
Special Precautions - Wind Conditions
Special Precautions - Crane Operations
Special Precautions - Driving on Slopes
Special Precautions - Testing the Tilt Alarm Circuit
Procedure
Cage Operator Incapacity
Cage Control Failure
Immobility due to Loss of Drive4 topics
  • Battery Failure
  • Drive Motor/Gearbox Failure
    • Towing Operations - Towing Package Fitted
    • Towing Operations - Towing Package Not Fitted
Disengage the Brakes
Re-engage the Brakes
Crane Operations
Hydraulic Pump Failure1 topic
  • Lowering all Booms
Emergency Rotation
Emergency Lowering from Cage (Optional)
Pump Motor
Lift Function Valve Manifold Block
Hydraulic Steering System
Hydraulic Lift Cylinder
Zoom Cylinder
Cage Levelling Cylinder
Hydraulic Oil Tank
Brakes
Hydraulic Module
Introduction
Access Circuit1 topic
  • Drive Circuit
Batteries3 topics
  • Battery Charger
  • Battery Controller
  • Battery Indicator
Pump and Drive Motors
Emergency Stop Pushbuttons
Tilt Alarm
Movement Alarm
Relays - Identification and Functions
D.C. Contactors
D.C. Converter (Optional)
Automatic Beacon Warning System (Optional)
Fuses
Drive Motor Controller
14, Hour Meter
Tyres
Wheel Nuts
Drive Assembly3 topics
  • Back Axle
  • Gearbox
  • Drive Motor
Brakes
Steering Assembly1 topic
  • Steering Cylinder
Chassis and Plinth Labels
Chassis Cables
Lift Pump Motor Assembly
Battery and Battery Mountings
Manifold Assembly
D.C. Contactors
Hydraulic Oil Tank
Minor Equipment Mounting
Plinth/superstructure Hoses/cables
Pin Bushes
Pin Replacement5 topics
  • Boom Pin Replacement
  • Tie-Rail Pin Replacement
  • Lift Cylinder Pin Replacement
  • Self Levelling Cylinder Pin Replacement
  • Zoom Boom Cylinder Pin Replacement
Slew Bearing2 topics
  • Slew Bearing Torque Setting
  • Slew Ring Lubrication
Superstructure
Zoom Cylinder1 topic
  • Zoom Cylinder Seals Replacement
Zoom Pads2 topics
  • Front Zoom Pad Replacement
  • Rear Zoom Pad Replacement
Lift Cylinders4 topics
  • Lift Cylinder Seal Replacement
    • Seal Replacement - Cylinder In-place
    • Seal Replacement - Cylinder Removed
  • Over-centre Valve Checks
Levelling Cylinders2 topics
  • Levelling Cylinder Seal Replacement
  • Bleeding the Levelling System and Cage Levelling
Fault-finding Procedures16 topics
  • Pump Motor Faults
    • Pump Motor Will Not Start
    • Pump Motor Will Not Stop
    • Pump Motor Operates, But No Hydraulic Power
    • Pump Motor Operation is Too Slow
  • Boom Faults
    • Booms Lowering Fault
    • Zoom Boom Operation Fault
  • Rotation Fault
  • Steering Fault
  • Drive Faults
    • Drive Motor Will Not Operate
    • Fast Drive Fault
    • Fast Drive Fault - Upper Stage Elevated
  • Emergency Stop Fault
  • Drive Motor Controller Fault
General Information
Hydraulic Oils
Health Warning when Handling Hydraulic Oils
Pivot Pins and Bearings
Servicing Check List (Basic Machine Only)6 topics
  • Daily
  • Weekly
  • Monthly
  • Six Monthly
  • Yearly
  • Four Yearly
Daily Routine Servicing3 topics
  • Hydraulic Oil Level
  • Tyre Condition
  • Cage Door Lock
Weekly Routine Servicing
7A Control Valves4 topics
  • Hydraulic System
  • Steering
  • Batteries
  • Pivot Pins
Monthly Routine Servicing7 topics
  • Hydraulic Oil
  • Chassis Bolts
  • Slewing Ring Gear Teeth
  • Rotation Gearbox Oil Level
  • Lubrication
  • Pivot Pin Security
  • Drive Gearbox Oil Level
Six Monthly Routine Servicing5 topics
  • Cage Levelling
  • Boom Cylinders
  • Axle
  • Pressure Line Filter
  • Machine Systems Tests
Yearly Routine Servicing6 topics
  • Rotation Gear Box
  • Slewing Ring Bearings
  • Hydraulic Oil Tank
    • Hydraulic Tank Refill Procedure
  • Structural Examination
  • Cage Mounting
Four Yearly Routine Servicing2 topics
  • Flexible Hoses
  • Pivot Pins And Bearings
Lubrication4 topics
  • General Lubrication
  • Slew Bearing/gear Lubricants
    • Slew Bearing Lubrication
    • Slew Gear Lubrication
Ordering Spare Parts
Upper Chassis Assembly
Lower Chassis Assembly
Drive Assembly
Sige Axle Assembly
Plinth Assembly
First Lift Stage
Second Lift Stage
Zoom Boom Assembly
Cage Assembly
Electric Module
Hydraulic Module
Ground Controls
Cage Controls
Labels
Towing Arm Assembly

Inside this manual

Real pages from this service manual (99 pages). Open the sample pages (PDF, 538 KB)

Sample pages from the Terex Genie Eagle 50/30 Articulated Boom Lift Service Manual: Foldout diagram
  • Foldout diagram, page 97

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 99 pages

Quantity one is the manual described above.

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60-day returns

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).