Terex Genie RL4 Light Tower Service Manual
106 pages · Publication 1266665
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- Models
- Genie RL4
- Manual type
- Service Manual
- Pages
- 106
- Publication
- 1266665
- Condition
- Brand new
What's inside
From the manual's own table of contents: 111 topics. See sample pages (PDF, 486 KB)
- Introduction
- Important Information
- Serial Number Legend
- Section 1 Safety Rules
- General Safety Rules
- Section 2 Specifications
- Machine Specifications
- Performance Specifications
- Kohler KDW1003GE Engine Specifications
- Machine Torque Specifications
- SAE and Metric Fasteners Torque Charts
- Section 3 Scheduled Maintenance Procedures
- Pre-Delivery Preparation Report
- Maintenance Inspection Report
- Checklist A Procedures
- A-1 Inspect the Manuals and Decals
- A-2 Perform Pre-operation Inspection
- A-3 Perform Function Tests
- A-4 Perform Engine Maintenance - Kubota
- A-5 Perform Coupler Maintenance
- A-6 Test the Brakes (if equipped)
- A-7 Torque the Wheel Lug Nuts
- A-8 Perform Engine Maintenance - Kohler
- A-9 Check the Tires and Wheels
Show all 111 topics
- A-10 Inspect the Engine Air Filter
- A-11 Perform Generator Maintenance
- A-12 Perform Engine Maintenance - Kubota
- A-13 Perform Engine Maintenance - Kohler
- A-14 Inspect the Cable and Cable Pulleys
- A-15 Perform Engine Maintenance - Kubota
- A-16 Perform Engine Maintenance - Kubota
- A-17 Perform Generator Maintenance
- A-18 Drain the Fuel Filter/Water Separator
- A-19 Adjust the Brakes (if equipped)
- A-20 Perform Engine Maintenance - Kohler
- Checklist B Procedures
- B-1 Inspect the Engine Start Battery
- B-2 Inspect the Electrical Wiring
- B-3 Torque the Wheel Lug Nuts
- B-4 Perform Engine Maintenance - Kubota
- B-5 Inspect and Lubricate the Winch
- B-6 Lubricate the T-bolt
- B-7 Inspect and Adjust the Brakes (if equipped)
- B-8 Inspect the Suspension
- B-9 Perform Engine Maintenance - Kohler
- B-10 Perform Engine Maintenance - Kubota
- Checklist C Procedures
- C-1 Perform Engine Maintenance
- C-2 Clean the Light Assemblies
- C-3 Grease the Wheel Bearings
- C-4 Inspect the Electric Brake Magnets
- C-6 Perform Engine Maintenance - Kohler
- C-6 Perform Engine Maintenance - Kubota
- C-7 Perform Engine Maintenance - Kohler
- C-8 Perform Generator Maintenance
- Checklist D Procedures
- D-1 Perform Engine Maintenance - Kubota
- D-2 Perform Generator Maintenance
- D-3 Perform Coupler Maintenance
- Checklist E Procedures
- E-1 Inspect the Cable and Cable Pulleys
- E-2 Perform Engine Maintenance - Kubota
- E-3 Perform Engine Maintenance - Kubota
- E-4 Perform Engine Maintenance - Kohler
- E-5 Perform Engine Maintenance - Kohler
- E-6 Perform Engine Maintenance - Kohler
- E-7 Perform Generator Maintenance
- E-8 Perform Generator Maintenance
- E-9 Perform Generator Maintenance
- Section 4 Repair Procedures
- Lighting
- 1-1 How to Remove a Lamp
- 1-2 How to Check Line Voltage
- Mast
- 2-1 How to Remove the Mast Assembly
- 2-2 How to Disassemble the Mast Assembly
- 2-3 How to Replace the Mast Lift Cables
- 2-4 How to Remove the Manual Winch
- 2-5 How to Remove the Electric Winch
- 2-6 How to Disengage the Tower Lock
- Kohler KDW1003GE Engine
- 3-1 Timing Adjustment-Kohler Engines
- 3-2 Glow Plugs-Kohler Engines
- 3-3 Coolant Temperature and Oil Pressure Switches-Kohler Engines
- Kubota D1105-E4BG Engine
- 4-1 Timing Adjustment-Kubota Engines
- 4-2 Glow Plugs-Kubota Engines
- 4-3 Coolant Temperature and Oil Pressure Switches-Kubota Engines
- Generator
- 5-1 Generator
- 5-2 How to Check a Generator Capacitor
- 5-3 How to Check a Generator Diode
- Light Ballast
- 6-1 Ground Controls
- 6-2 Light Ballast
- Fuel Tank
- 7-1 Fuel Tank
- Section 5 Diagnostics
- Section 6 Schematics
- Wire Color Legend
- RL4 Control Box AC Voltage Wiring - Standard
- RL4 Control Box AC Voltage Wiring - Autostart
- RL4 DC Control Box - Standard
- RL4 DC Engine Components - DynaGen Autostart
- RL4 DC Engine Components - Kohler
- RL4 DC Engine Components - Kubota
- RL4 DC Control Box - Timed Oil Switch
- RL4 DC Control Box - Low Fuel Shut Down
- RL4 Running Lights - Front Fairing Section
- RL4 Running Lights - Rear Fairing Section
- RL4 Electrical Winch Option
Inside this manual
Real pages from this service manual (106 pages). Open the sample pages (PDF, 485 KB)
- Specifications, page 11: Specifications
- Troubleshooting, page 75: Diagnostics
- Diagram, page 81: Schematics
- Foldout diagram: Service Manual
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 106 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).