Terex Genie S-100, S-105, S-120, S-125 Telescopic Boom Lift Service Manual
374 pages · Publication 102916
Added to your cart. View cart
- Models
- Genie S-100, S-105, S-120, S-125
- Serial coverage
- S-100 from S100/105-136 to S10012/S10512-941, S-105 from S10011D-114 to S10015D-1000, from S10511D-133 to S10515D-982, S-120, S-125 from S12011D-113 to S12015D-1011, from S12511D-134 to S12515D-983
- Manual type
- Service Manual
- Pages
- 374
- Publication
- 102916
- Condition
- Brand new
What's inside
From the manual's own table of contents: 168 topics. See sample pages (PDF, 1003 KB)
- Important Information
- Serial Number Information
- Serial Number Legend
- General Safety Rules
- Machine Specifications, S120 and S-125 Models
- Performance Specifications, S120 and S-125 Models
- Machine Specifications, S100 and S-105 Models
- Performance Specifications, S100 and S-105 Models
- Hydraulic Specifications
- Hydraulic Component Specifications
- Deutz Engine F4L 913 Specifications
- Deutz Engine BF4L 2011 Specifications
- Deutz Engine TD2011L04i Specifications
- Deutz Engine TD 2.9 Specifications
- Perkins Engine 1104D-44T Specifications
- Perkins Engine 854F-34T Specifications
- Perkins Engine 1004-42 Specifications
- Perkins Engine 1104C-44 Specifications
- Perkins Engine 804D-33T Specifications
- Cummins Engine B3.3T Specifications
- Cummins Engine B3.9L Specifications
- Cummins Engine B4.5L Specifications
- Machine Torque Specifications
- Manifold Plug Torque Specifications
Show all 168 topics
- Hydraulic Hose and Fitting Torque Specifications
- SAE and Metric Fasteners Torque Charts
- Introduction
- Pre-delivery Preparation
- Maintenance Inspection Report
- Inspect the Manuals and Decals
- Perform Pre-operation Inspection
- Perform Function Tests
- Perform Engine Maintenance - Perkins Models
- Perform Engine Maintenance - Deutz Models
- Perform Engine Maintenance - Cummins Models
- Check the Hydraulic Filter Condition Indicators
- Perform 30 Day Service
- A-10 Perform Engine Maintenance - Deutz Models
- A-11 Grease the Turntable Rotation Bearing and Rotate Gear
- A-12 Grease the Extendable Axles
- A-13 Replace the Drive Hub Oil
- Inspect the Batteries
- Inspect the Electrical Wiring
- Check the Engine Oil Cooler and Cooling Fins - Deutz Models
- Inspect the Engine Air Filter
- Perform Hydaulic Oil Analysis
- Check the Exhaust System
- Inspect the Tires, Wheels and Lug Nut Torque
- B-10 Check the Dirve Hub Oil Level and Fastener Torque
- B-11 Confirm the Proper Brake Configuration
- B-12 Check and Adjust the Engine RPM
- B-13 Test the Key Switches
- B-14 Test the Ground Control Override
- B-15 Test the Platform Self-leveling
- B-16 Test the Safety Envelope and Circuits
- B-17 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-18 Test the Engine Idle Select Operation
- B-19 Test the Drive Brakes
- B-20 Test the Drive Speed - Stowed Position
- B-21 Test the Drive Speed - Raised or Extended Position
- B-22 Inspect the Boom Extend/Retract Cables
- Replace the Engine Air Filter Element
- Grease the Platform Overload Mechanism (if equipped)
- Test the Platform Overload System (if equipped)
- Check the Boom Wear Pads
- Check the Extendable Axle Wear Pads
- Check the Free-wheel Configuration
- Check the Turntable Rotation Bearing Bolts
- Check the Turntable Rotation Gear Backlash
- Replace the Drive Hub Oil
- Inspect for Turntable Bearing Wear
- D-10 Perform Engine Maintenance - Perkins Models
- D-11 Perform Engine Maintenance - Cummins Models
- D-12 Replace the Hydraulic Filter Elements
- Test or Replace the Hydraulic Oil
- E-10 Replace the Boom Extend/Retract Cables
- Display Module
- Circuit Boards
- Membrane Decal
- Joystick Controllers
- Platform
- Platform Leveling Cylinder
- Platform Rotator
- Platform Level Sensor
- Platform Overload System
- Platform Overload Recovery Message(Software V3.14 and later)
- Jib Boom, S-105 and S-125 Models
- Jib Boom Lift Cylinder, S-105 and S-125 Models
- Cable Track
- Boom
- Boom Lift Cylinder
- Extension Cylinders
- Boom Extend/Retract Cables
- Turntable Covers
- RPM Adjustment
- Flex Plate
- Cummins and Perkins Models
- Oil Pressure and Temperature Sending Units, Deutz Models
- Control Relays
- Limit Switches
- Limit Switch and Level Sensor Locations
- Limit Switch Functions
- Function Pumps
- Drive Pump
- Auxiliary Pump
- (serial number 136)
- (after serial number 136)
- 10-3 Valve Adjustments - Function Manifold, S-100 and S-105 Models
- 10-4 Proportional Valves - Function Manifold
- (before serial number 431)
- (from serial number 431 to 574)
- (after serial number 574)
- 10-8 Valve Adjustments - Function Manifold, S-120 and S-125 Models
- 10-9 Proportional Valves - Function Manifold
- 10-10 Platform Manifold Components, S-100 and S-120 Models
- 10-11 Platform Manifold Components, S-105 and S-125 Models
- 10-12 Proportional Valves - Platform Manifolds
- 10-13 Platform Rotate Counterbalance Valve Manifold Components
- 10-14 Turntable Rotation Manifold Components
- 10-15 Steer and Axle Extend/Retract Manifold Components - View 1
- 10-16 Steer and Axle Extend/Retract Manifold Components - View 2
- 10-17 Valve Adjustments - Steer and Axle Extend/Retract Manifold
- 10-20 Valve Adjustments - Traction Manifold
- 10-21 Valve Coils
- 11-1 Fuel Tank
- 11-2 Hydraulic Tank
- 12-1 Turntable Rotation Hydraulic Motor and Drive Hub
- 13-1 Steer Sensors
- 13-2 Yoke and Hub
- 13-3 Drive Motor
- 13-4 Drive Hub
- 13-5 Steering Cylinders
- 13-6 Extendable Axles
- Diagnostic Code Chart
- Control System Fault Codes
- Deutz TD 2.9 L4 Engine Fault Codes
- Perkins 854F-34T Engine Fault Code
- Software
- Circuit Numbering
- Wire Color Legend
- Relay Layout
- Drive Chassis Controller Pin Legend
- Platform Controller Pin Legend
- Turntable Controller Pin Legend
- Deutz TD2011 and Perkins 1104D Models
- Engine Relay and Fuse Panel Legend - Deutz TD2.9 Models
- Engine Relay and Fuse Panel Legend - Perkins 854F Models
- Telematics Connector Pin Legend
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Safety Circuit Schematic
- Electrical Schematic - Generator Options
- Electrical Schematic - 12 kW Generator (welder option)
- Perkins 1104D-44T Engine Electrical Schematic
- Perkins 854F-34T Engine Electrical Schematic
- Perkins 854F-34T Engine Electrical Harness
- Deutz TD2.9 Engine Electrical Schematic
- Deutz TD2.9 Engine Electrical Harness
- Hydraulic Schematic - 12 kW Generator (welder option)
- (from serial number 137 to 290)
- from serial number 291 to serial number 738)
- from serial number 739)
- (from serial number 404 to serial number 430)
- (from serial number 431 to serial number 1194)
- (from serial number 1195 to serial number 2634)
- (from serial number 2635 to serial number 3145)
- (from serial number 3146 to serial number S12514D-921)
- (from serial number S12514D-921)
Inside this manual
Real pages from this service manual (374 pages). Open the sample pages (PDF, 1002 KB)
- Specifications, page 17: Section 2 • Specifications
- Troubleshooting, page 297: Section 6 • Schematics
- Diagram, page 332: Section 6 • Schematics
- Foldout diagram, page 373: PLATFORM
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
Added to your cart. View cart
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 374 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).