Terex Genie S-100HD, S-120HD Telescopic Boom Lift Service Manual
249 pages · Publication 1268495
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- Models
- Genie S-100HD, S-120HD
- Serial coverage
- See Cover
- Manual type
- Service Manual
- Pages
- 249
- Publication
- 1268495
- Condition
- Brand new
What's inside
From the manual's own table of contents: 98 topics. See sample pages (PDF, 565 KB)
- Important Information
- Find a Manual for this Model
- Revision History
- Serial Number Legend
- General Safety Rules
- Machine Specifications, S-100HD and S-120HD Models
- Performance Specifications, S-120HD Models
- Performance Specifications, S-100HD Models
- Hydraulic Specifications
- Hydraulic Component Specifications
- Deutz Engine TD2011L04i Specifications
- Cummins Engine B3.3T C80 Specifications
- Machine Torque Specifications
- Manifold Plug Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- SAE and Metric Fasteners Torque Charts
- Introduction
- Display Module
- Circuit Boards
- Membrane Decal
- Joystick Controllers
- Platform
- Platform Leveling Cylinder
Show all 98 topics
- Platform Rotator
- Platform Level Sensor
- Platform Overload System
- Platform Overload Recovery Message (Software V3.14 and later)
- Cable Track
- Boom
- Boom Lift Cylinder
- Extension Cylinders
- Boom Extend/Retract Cables
- RPM Adjustment
- Flex Plate
- Cummins and Perkins Models
- Oil Pressure and Temperature Sending Units, Deutz Models
- Control Relays
- Limit Switches
- Limit Switch and Level Sensor Locations
- Limit Switch Functions
- Function Pumps
- Drive Pump
- Auxiliary Pump
- 10-1 Function Manifold Components, S-100HD Models
- 10-2 Valve Adjustments - Function Manifold, S-100HD Models
- 10-3 Proportional Valves - Function Manifold
- 10-4 Function Manifold Components, S-120HD Models
- 10-5 Valve Adjustments - Function Manifold, S-120HD Models
- 10-6 Proportional Valves - Function Manifold
- 10-7 Platform Manifold Components, S-100 and S-120 Models
- 10-8 Proportional Valves - Platform Manifolds
- 10-9 Platform Rotate Counterbalance Valve Manifold Components
- 10-10 Turntable Rotation Manifold Components
- 10-11 Steer and Axle Extend/Retract Manifold Components
- 10-12 Valve Adjustments - Steer and Axle Extend/Retract Manifold
- 10-13 Traction Manifold Components, 2WD
- 10-14 Traction Manifold Components, 4WD
- 10-15 Valve Adjustments - Traction Manifold
- 10-16 Valve Coils
- 11-1 Fuel Tank
- 11-2 Hydraulic Tank
- 12-1 Turntable Rotation Hydraulic Motor and Drive Hub
- 13-1 Steer Sensors
- 13-2 Yoke and Hub
- 13-3 Drive Motor
- 13-4 Drive Hub
- 13-5 Steering Cylinders
- 13-6 Hub and Bearings, 2WD Models
- 13-7 Extendable Axles
- Diagnostic Code Chart
- Software
- Circuit Numbering
- Wire Color Legend
- Relay Layout
- Drive Chassis Controller Pin Legend
- Platform Controller Pin Legend
- Turntable Controller Pin Legend
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Electrical Schematic, S-100HD Models, View 1
- Electrical Schematic, S-100HD Models, View 2
- Electrical Schematic, S-100HD Models, View 3
- Electrical Schematic, S-100HD Models, View 4
- Electrical Schematic, S-100HD Deutz Engine Models, View 5
- Electrical Schematic, S-100HD Cummins Engine Models, View 6
- Electrical Schematic, S-100HD Models, View 7
- Electrical Schematic, Safety Circuit Schematic, S-100HD Models
- Section 5 Schematics, continued Electrical Schematic, S-120HD Models, View 1
- Electrical Schematic, S-120HD Models, View 2
- Electrical Schematic, S-120HD Models, View 3
- Electrical Schematic, S-120HD Models, View 4
- Electrical Schematic, S-120HD Deutz Engine Models, View 5
- Electrical Schematic, S-120HD Cummins Engine Models, View 6
- Electrical Schematic, S-120HD Models, View 7
- Electrical Schematic, Safety Circuit Schematic, S-120HD Models
- Hydraulic Schematic, S-100HD Models
- Hydraulic Schematic, S-120HD Models
Inside this manual
Real pages from this service manual (249 pages). Open the sample pages (PDF, 565 KB)
- Specifications, page 15: Section 2 • Specifications
- Troubleshooting, page 147: Section 4 • Diagnostic Codes
- Diagram, page 183: Schematics
- Foldout diagram, page 235: Section 5 • Schematics
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie S-100HD, S-120HD are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 249 pages
Quantity one is the manual described above.
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60-day returns
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).