Terex Genie S-3200, S-3800 Telescopic Boom Lift Service Manual
260 pages · Publication 226055
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- Models
- Genie S-3200, S-3800
- Serial coverage
- S-3200 from S320011D-0101, S-3800 from S380011D-0101
- Manual type
- Service Manual
- Pages
- 260
- Publication
- 226055
- Condition
- Brand new
What's inside
From the manual's own table of contents: 138 topics. See sample pages (PDF, 521 KB)
- Important Information
- Serial Number Information
- Serial Number Legend
- General Safety Rules
- Machine Specifications, S-3200 and S-3800 Models
- Performance Specifications, S-3800 Models
- Performance Specifications, S-3200 Models
- Hydraulic Oil Specifications
- Hydraulic Component Specifications
- Deutz Engine TD2011L04i Specifications
- Cummins Engine B3.3T C80 Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Manifold Plug Torque Specifications
- SAE and Metric Fasteners Torque Charts
- Introduction
- Pre-delivery Preparation
- Maintenance Inspection Report
- Inspect the Manuals and Decals
- Perform Pre-operation Inspection
- Perform Function Tests
- Perform Engine Maintenance - Cummins Models
- Check the Hydraulic Filter Condition Indicators
- Perform 30 Day Service
Show all 138 topics
- Perform Engine Maintenance - Deutz Models
- Grease the Extendable Axles
- Grease the Turntable Rotation Bearing and Rotate Gear
- A-10 Replace the Drive Hub Oil
- Inspect the Batteries
- Inspect the Electrical Wiring
- Check the Engine Oil Cooler and Cooling Fins - Deutz Models
- Inspect the Engine Air Filter
- Perform Hydaulic Oil Analysis
- Check the Exhaust System
- Inspect the Tires, Wheels and Lug Nut Torque
- B-10 Check the Dirve Hub Oil Level and Fastener Torque
- B-11 Confirm the Proper Brake Configuration
- B-12 Check and Adjust the Engine RPM
- B-13 Test the Key Switches
- B-14 Test the Ground Control Override
- B-15 Test the Platform Self-leveling
- B-16 Test the Safety Envelope and Circuits
- B-17 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-18 Test the Engine Idle Select Operation
- B-19 Test the Drive Brakes
- B-20 Test the Drive Speed - Stowed Position
- B-21 Test the Drive Speed - Raised or Extended Position
- B-22 Inspect the Boom Extend/Retract Cables
- Replace the Engine Air Filter
- Grease the Platform Overload Mechanism (if equipped)
- Test the Platform Overload System (if equipped)
- Check the Boom Wear Pads
- Check the Extendable Axle Wear Pads
- Check the Free-wheel Configuration
- Check the Turntable Rotation Bearing Bolts
- Check the Turntable Rotation Gear Backlash
- Replace the Drive Hub Oil
- Inspect for Turntable Bearing Wear
- D-10 Replace the Hydraulic Filter Elements
- Test or Replace the Hydraulic Oil
- Replace the Boom Extend/Retract Cables
- Display Module
- Circuit Boards
- Membrane Decal
- Joystick Controllers
- Platform
- Platform Leveling Cylinder
- Platform Rotator
- Platform Level Sensor
- Platform Overload System
- Cable Track
- Boom
- Boom Lift Cylinder
- Extension Cylinders
- Boom Extend/Retract Cables
- RPM Adjustment
- Flex Plate
- Cummins and Perkins Models
- Oil Pressure and Temperature Sending Units, Deutz Models
- Control Relays
- Limit Switches
- Limit Switch and Level Sensor Locations
- Limit Switch Functions
- Function Pumps
- Drive Pump
- Auxiliary Pump
- Function Manifold Components, S-3200 Models
- Valve Adjustments - Function Manifold, S-3200 Models
- Proportional Valves - Function Manifold
- Function Manifold Components, S-3800 Models
- Valve Adjustments - Function Manifold, S-3800 Models
- Platform Manifold Components, S-100 and S-120 Models
- Proportional Valves - Platform Manifolds
- Platform Rotate Counterbalance Valve Manifold Components
- 10-10 Turntable Rotation Manifold Components
- 10-11 Steer and Axle Extend/Retract Manifold Components
- 10-12 Valve Adjustments - Steer and Axle Extend/Retract Manifold
- 10-13 Traction Manifold Components, 2WD
- 10-14 Valve Adjustments - Traction Manifold
- 10-15 Valve Coils
- Fuel Tank
- Hydraulic Tank
- Turntable Rotation Hydraulic Motor and Drive Hub
- Steer Sensors
- Yoke and Hub
- Drive Motor
- Drive Hub
- Steering Cylinders
- Hub and Bearings, 2WD Models
- Extendable Axles
- Diagnostic Code Chart
- Software
- Circuit Numbering
- Wire Color Legend
- Relay Layout
- Drive Chassis Controller Pin Legend
- Platform Controller Pin Legend
- Turntable Controller Pin Legend
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Electrical Schematic, S-3200 Models, View 1
- Electrical Schematic, S-3200 Models, View 2
- Electrical Schematic, S-3200 Models, View 3
- Electrical Schematic, S-3200 Models, View 4
- Electrical Schematic, S-3200 Deutz Engine Models, View 5
- Electrical Schematic, S-3200 Cummins Engine Models, View 6
- Electrical Schematic, S-3200 Models, View 7
- Electrical Schematic, Safety Circuit Schematic, S3200 Models
- Electrical Schematic, S-3800 Models, View 1
- Electrical Schematic, S-3800 Models, View 2
- Electrical Schematic, S-3800 Models, View 3
- Electrical Schematic, S-3800 Models, View 4
- Electrical Schematic, S-3800 Deutz Engine Models, View 5
- Electrical Schematic, S-3800 Cummins Engine Models, View 6
- Electrical Schematic, S-3800 Models, View 7
- Electrical Schematic, Safety Circuit Schematic, S3800 Models
- Hydraulic Schematic, S-3200 Models
- Hydraulic Schematic, S-3800 Models
Inside this manual
Real pages from this service manual (260 pages). Open the sample pages (PDF, 520 KB)
- Specifications, page 17: Section 2 • Specifications
- Diagram, page 141: Control Relay Schematic
- Troubleshooting, page 197: Section 5 • Diagnostic Codes
- Foldout diagram, page 245: Section 6 • Schematics
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 260 pages
Quantity one is the manual described above.
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60-day returns
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).