Terex Genie S-80 XC, S-80 HF, S-85 XC, S-85 HF Telescopic Boom Lift Service Manual
197 pages · Publication 1280490GT
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- Models
- Genie S-80 XC, S-80 HF, S-85 XC, S-85 HF
- Serial coverage
- See Cover
- Manual type
- Service Manual
- Pages
- 197
- Publication
- 1280490GT
- Condition
- Brand new
What's inside
From the manual's own table of contents: 62 sections, 135 entries. See sample pages (PDF, 568 KB)
Introduction Introduction4 topics
- Important Information
- Find a Manual for this Model
- Revision History
- Serial Number Legend
Section 1 Safety Rules1 topic
- General Safety Rules
Section 2 Specifications13 topics
- Machine Specifications
- Performance Specifications
- Hydraulic Oil Specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- Deutz TD2011 L04i Engine Specifications
- Deutz TD 2.9 Engine Specifications
- Perkins 404D-22T Engine Specifications
- Perkins 404F-E22TA Engine Specifications
- GM 3.0L Engine Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
Machine Functions3 topics
- How to Adjust the Machine Maximum Speed Setting
- How to Adjust the Joystick Ramp Rate Setting
- How to Adjust the Joystick Threshold Setting
Platform Leveling Slave Cylinder2 topics
- How to Remove the Platform Leveling Slave Cylinder
- How to Bleed the Slave Cylinder
Platform Rotator2 topics
- How to Remove the Platform Rotator
- How to Bleed the Platform Rotator
Platform Overload System31 topics
- How to Calibrate the Platform Overload System
- How to Perform a Zero Load Platform Overload Calibration
- How to Replace the Platform Overload Load Cell
- Jib Boom Components
- Jib Boom
- Jib Boom Lift Cylinder
- Boom Components
- Cable Track
- How to Remove the Cable Track, S-80
- How to Repair the Cable Track
- Boom
- How to Shim the Boom
- How to Remove the Boom
- Boom Lift Cylinder
- Boom Extension Cylinder
- Boom Extend/Retract Cables
- How to Adjust the Extend/Retract Cables
- How to Replace the Boom Extend/Retract Cables
- Platform Leveling Master Cylinder
- Primary Boom Angle Sensor Calibration
- Boom Length Sensor
- Engines
- RPM Adjustment
- Flex Plate
- How to Remove the Flex Plate
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- Hydraulic Pumps
- Function Pump
- Drive Pump
- How to Prime the Drive Pump
Valve Adjustments - Function Manifold3 topics
- How to Adjust the System Relief Valve
- How to Adjust the Boom Down Relief Valve
- How to Adjust the Boom Extend Relief Valve
Show all 62 sections
Valve Coils1 topic
- Valve Coil Resistance Specifications
Turntable Rotation Drive Hub Assembly4 topics
- How to Remove the Turntable Rotation Drive Hub Assembly
- How to Remove the Turntable Rotation Hydraulic Motor
- How to Adjust the Turntable Rotation Gear Backlash
- How to Calibrate the Turntable Tilt Sensor
Section 4 Fault Codes9 topics
- Introduction
- Control System Fault Codes
- How to Retrieve Control System Fault Codes
- Models with Revision G Software or Lower
- Models with Revision H Software or Higher
- Engine Fault Codes
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404-22 Engine Fault Codes
- GM 3.0L Engine Fault Codes
Inside this manual
Real pages from this service manual (197 pages). Open the sample pages (PDF, 568 KB)
- Specifications, page 13: Specifications
- Troubleshooting, page 154: GM 3.0L Engine Fault Codes
- Diagram, page 169: Electrical Schematics
- Foldout diagram (color), page 186: Service and Repair Manual
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie S-80 XC, S-80 HF, S-85 XC, S-85 HF are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 197 pages
Quantity one is the manual described above.
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60-day returns
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).