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Terex Genie S, Z Boom Lift Service Manual

192 pages · Publication 1268489

$69.93
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Models
Genie S, Z
Manual type
Service Manual
Pages
192
Publication
1268489
Condition
Brand new
Terex Genie S, Z Boom Lift Service Manual, publication 1268489

What's inside

From the manual's own table of contents: 108 sections, 110 entries. See sample pages (PDF, 584 KB)

Introduction Introduction
Important Information
Models included in this manual
Identifying the Correct Procedure for your Model
Find additional Manuals for your Model
Revision History
Section 1 Safety Rules
General Safety Rules
Section 2 Performance Specifications
Function Speeds - All Other Models
Drive Speeds
Torque Specifications
Tires and Wheels
TraX Torque Specifications
Engine Specifications
Engine Operator and Maintenance Manuals
Deutz Engine Models
Perkins Engine Models
Ford Engine Models
Kubota Engine Models
GM Engine Models
Continental Engine Models
Cummins Engine Models
Hydraulic Specifications
Show all 108 sections
Hydraulic Relief Valves
Hydraulic and Drive Hub Fluid Capacities
Hydraulic Oil Specifications
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
Section 3 Maintenance Procedures
Introduction
Maintenance Schedule
Pre-Delivery Preparation Report
Scheduled Maintenance Inspection Report - Quarterly or Frequent
Scheduled Maintenance Inspection Report - Annual
Programmed Maintenance Inspection Report - Booms
Commissioning Procedures
Perform 50 Hour Service
Perform Engine Maintenance – 50 Hours
Perform 150 Hour Service
Quarterly Maintenance Procedures
Check for Open Bulletins and Owner Registration
Battery inspection
Inspect the Electrical Wiring
Inspect the Electrical Contactors - DC / Bi-Energy Models
Check the Exhaust System
Inspect the Tires, Wheels and Lug Nut Torque
Check the Generator Belts and Pulleys, Bi-Energy Models
Check the Oscillate Directional Valve Linkage (if equipped)
Visual Inspection of the Hydraulic Oil
Inspect the Hydraulic Filters
Check and Adjust the Engine RPM
Test the Ground Control Override
Test the Alarm Package (if equipped)
Test the Emergency Power System
Test the Engine Idle Select - Engine Models
Test the Fuel Select Operation - Gasoline/LPG Models
Inspect the Calibration Decal - ALC1000 Models
Test the Recovery Mode System - ALC-1000 Models
Test the Platform Self-leveling
Confirm the Proper Brake Configuration
Test the Drive Brakes
Test the Drive Speed – Stowed Position
Test the Drive Speed - Raised or Extended Position
Test the Drive Speed – Raised and Extended, ALC1000 Models
Test the Secondary Boom Angle Sensor - Z-135/70 and ZX-135/70
Test the Primary Boom Angle Sensor - Z-135/70 and ZX-135/70
Test the Primary Boom Angle Sensor - Z-80/60
Test the Safety Envelope and Circuits - Z-80/60
Test the Aircraft Protection System (if equipped)
Test the Operator Protection Alarm (if equipped)
Inspect the Boom Extend/Retract Cables - All Models
Test the Recovery Mode System - ALC-600 Models
Annual Maintenance Procedures
Grease the Turntable Rotation Bearing and Rotate Gear
Check the Turntable Rotation Bearing Bolts
Inspect for Turntable Bearing Wear
Perform Maintenance- Jib Rotate Bearing
Test the Bypass/Recovery Key Switch - ALC1000 Models
Grease the Platform Overload Mechanism (if equipped)
Test the Platform Overload System - ALC1000 Models
Test the Platform Load Sense System - S-60 HC
Check the Drive Hub Oil Level and Fastener Torque1 topic
  • Models
Perform Engine Maintenance
Programmed Maintenance Procedures
Continental Engine Maintenance – Under 1000 Hours
Cummins Engine Maintenance – Under 1000 Hours
Deutz Engine Maintenance – Under 1000 Hours
Ford Engine Maintenance – Under 1000 Hours
Kubota Engine Maintenance – Under 1000 Hours
Perkins Engine Maintenance – Under 1000 Hours
GM .998L Engine Maintenance – Under 1000 Hours
GM 3.0L Engine Maintenance – Under 1000 Hours
Perform Engine Maintenance – 1000 Hours
Replace the Drive Hub Oil
Perform Engine Maintenance – 1500 Hours
Perform Engine Maintenance – 2000 Hours
Test or Replace the Hydraulic Oil
Replace the Hydraulic Filters
Check the Free-wheel Configuration
Check the Boom Wear Pads
Check the Turntable Rotation Gear Backlash
Perform Engine Maintenance – 3000 Hours
Perform Engine Maintenance – 4000 Hours
Perform Engine Maintenance – 5000 Hours
Perform Engine Maintenance – 6000 Hours
Perform Engine Maintenance – 12000 Hours
Remove and Inspect the Boom Extend/Retract Cables1 topic
  • Cable Replacement Criteria

Inside this manual

Real pages from this service manual (192 pages). Open the sample pages (PDF, 583 KB)

Sample pages from the Terex Genie S, Z Boom Lift Service Manual: Specifications, Diagram, Repair procedure, Color page
  • Specifications, page 34: Engine Specifications
  • Diagram, page 62: Inspect the Electrical Wiring
  • Repair procedure, page 170: Programmed Maintenance Procedures
  • Color page, page 80: Maintenance Manual

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 192 pages

Quantity one is the manual described above.

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60-day returns

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).