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Terex Genie Z-30/20 Articulated Boom Lift Service Manual

150 pages · Publication 43063

$69.73
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Models
Genie Z-30/20
Manual type
Service Manual
Pages
150
Publication
43063
Condition
Brand new
Terex Genie Z-30/20 Articulated Boom Lift Service Manual, publication 43063

What's inside

From the manual's own table of contents: 103 sections, 107 entries. See sample pages (PDF, 591 KB)

Important Information
General Safety Rules
Machine Specifications
Performance Specifications
Hydraulic Specifications
Bolt Torque Specifications
Introduction4 topics
  • Table A
  • Table B
  • Table C
  • Table D
Maintenance Inspection Report
Inspect the Operator’s and Safety Manuals
Inspect the Decals and Placards
Inspect for Damage, Loose or Missing Parts
Check the Hydraulic Oil Level
Check for Hydraulic Leaks
Test the Platform and Ground Controls
Test the Platform Rotation
Test the Tilt Sensor
Test the Manual Controls
A-10 Test the Limit Switches
A-11 Perform 30 Day Service
Check the Batteries
Inspect the Electrical Wiring
Inspect the Tires and Wheels (including lug nut torque)
Confirm the Proper Brake Configuration
Check the Oil Level in the Torque Hubs
Show all 103 sections
Test the Key Switch
Test the Emergency Stop Buttons
Test the Ground Control Override
Test the Platform Self-leveling
B-10 Test the Service Horn
B-11 Test the Foot Switch
B-12 Test the Drive Brakes
B-13 Test the Drive Speed - Stowed Position
B-14 Test the Alarm Package - Optional Equipment
B-15 Perform Hydraulic Oil Analysis
B-16 Test the Turntable Rotation Stop
B-17 Check the Electrical Contactors
Check the Primary Boom Wear Pads
Check the Turntable Rotation Bearing Bolts
Check the Free-wheel Configuration
Grease the Turntable Rotation Bearing and Worm Drive Gear
Replace the Torque Hub Oil
Replace the Hydraulic Filter
Test or Replace the Hydraulic Oil
All Functions Will Not Operate
Lift Pump Motor Will Not Operate
All Functions Inoperative, Power Unit Starts and Runs
All Lift and Steer Functions Inoperative, Drive Function Operational
Ground Controls Inoperative, Platform Controls Operate Normally
Platform Controls Inoperative, Ground Controls Operate Normally
Primary Boom Up Function Inoperative
Primary Boom Down Function Inoperative
Secondary Boom Up Function Inoperative
Secondary Boom Down Function Inoperative
Primary Boom Extend Function Inoperative
Primary Boom Retract Function Inoperative
Turntable Rotate Left Function Inoperative
Turntable Rotate Right Function Inoperative
All Platform Level Functions Inoperative
Platform Level Up Function Inoperative
Platform Level Down Function Inoperative
Steer Left Function Inoperative
Steer Right Function Inoperative
All Drive Functions Inoperative, All Other Functions Operate Normally
Brake Function Inoperative
Drive Forward Function Inoperative
Drive Reverse Function Inoperative
Machine Will Not Drive At Full Speed
Machine Drives At Full Speed With Platform Raised
Remote Brake Release Inoperative
Electrical Symbols Legend
Electrical Schematic
Ground Control Panel Legend
Power Panel Legend
Platform Control Panel Legend
Hydraulic Symbols Legend
Hydraulic Schematic
Controllers
Foot Switch
Toggle Switches
Platform
Platform Leveling Slave Cylinder
Platform Rotator
Plastic Cable Track
Primary Boom
Primary Boom Lift Cylinder
Extension Cylinder
Platform Leveling Master Cylinder
Secondary Boom
Secondary Boom Lift Cylinder
Toggle Switches, See 1-3, Toggle Switches
Control Relays
Main Function Pump
Function Manifold Components
Valve Adjustments - Function Manifold
Brake Manifold Components
Proportional Manifold Components
Rotation Hydraulic Motor
Rotation Bearing and Worm Drive
Yoke and Hub
Steering Cylinder
Tie Rod
10-1 Drive Motor
10-2 Torque Hub

Inside this manual

Real pages from this service manual (150 pages). Open the sample pages (PDF, 591 KB)

Sample pages from the Terex Genie Z-30/20 Articulated Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 11: Section 2 - Specifications
  • Troubleshooting, page 41: Before Troubleshooting:
  • Diagram, page 105: Service Manual
  • Foldout diagram, page 110: Part No. 43063

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-30/20 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 43063$69.73
Other manuals for the Genie Z-30/20

Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 150 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Terex Genie Z-30/20 NParts Manual · 35533 · $69.89Terex Genie Z-30/20HDParts Manual · 139382 · $69.53Terex Genie Z-30/20N, Z-30/20N RJParts Manual · 1262611 · $69.95Terex Genie Z-30/20N, Z-30/20N RJParts Manual · 1263378GT · $69.77Terex Genie Z-30/20N, Z-30/20N RJParts Manual · 74117 · $69.87Terex Genie Z-30N/20N, Z-30/20N RJParts Manual · 1285596GT · $69.63Terex Genie Z-30, Z-20N, Z-20N RJService Manual · 106373 · $69.93Terex Genie Z-30/20HDService Manual · 139381 · $69.59

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).