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Terex Genie Z-34/22 Bi-Energy Power Articulated Boom Lift Service Manual

121 pages · Publication 1268515

$69.73
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Models
Genie Z-34/22 Bi-Energy Power
Serial coverage
from Z3414-9686 to Z3416F-11999, from Z34F-12000
Manual type
Service Manual
Pages
121
Publication
1268515
Condition
Brand new
Terex Genie Z-34/22 Bi-Energy Power Articulated Boom Lift Service Manual, publication 1268515

What's inside

From the manual's own table of contents: 90 sections, 134 entries. See sample pages (PDF, 572 KB)

Introduction Introduction
Important Information
Find a Manual for this Model
Revision History
Serial Number Legend
Section 1 Safety Rules
General Safety Rules
Section 2 Specifications
Machine Specifications
Machine Component Weights
Performance Specifications
Hydraulic Specification
Hydraulic Component Specifications
Manifold Component Specifications
Machine Torque Specifications
Kubota Z482-E Engine Specifications
Generator Specifications
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
SAE and Metric Fasteners Torque Charts
Section 3 Repair Procedures
Introduction
Platform Controls
Controllers1 topic
  • Boom Function Speed Controller Adjustments
Show all 90 sections
Diodes
Foot Switch
Toggle Switches1 topic
  • How to Test a Toggle Switch
Platform Components
Platform Leveling Slave Cylinder2 topics
  • How to Remove the Platform Leveling Slave Cylinder
  • How to Bleed the Leveling Slave Cylinder
Platform Rotator2 topics
  • How to Remove the Platform Rotator
  • How to Bleed the Platform Rotator
Platform Overload System1 topic
  • How to Calibrate the Platform Overload System (if equipped)
Jib Boom Components
Jib Boom1 topic
  • How to Remove the Jib Boom
Jib Boom Bell Crank1 topic
  • How to Remove the Jib Boom Bell Crank
Jib Boom Lift Cylinder1 topic
  • How to Remove the Jib Boom Lift Cylinder
Primary Boom Components
Cable Track1 topic
  • How to Repair the Primary Boom Cable Track
Primary Boom3 topics
  • How to Shim the Primary Boom
  • How to Remove the Primary Boom
  • How to Disassemble the Primary Boom
Primary Boom Lift Cylinder1 topic
  • How to Remove the Primary Boom Lift Cylinder
Primary Boom Extension Cylinder1 topic
  • How to Remove the Primary Boom Extension Cylinder
Platform Leveling Master Cylinder1 topic
  • How to Remove the Platform Leveling Master Cylinder
Secondary Boom Components
Secondary Boom1 topic
  • How to Disassemble the Secondary Boom
Secondary Boom Lift Cylinders1 topic
  • How to Remove the Secondary Boom Lift Cylinders
Engines
Timing Adjustment
RPM Adjustment
Engine Drive Pulley2 topics
  • How to Remove the Engine Drive Pulley
  • How to Install the Engine Drive Pulley
Coolant Temperature and Oil Pressure Switches
Generator
Generator Pulley2 topics
  • How to Remove the Generator Pulley
  • How to Install the Generator Pulley
Generator Belts
Generator Voltage Regulator2 topics
  • How to Adjust the Generator Voltage Regulator
  • How to Replace the Voltage Regulator
Hydraulic Pumps
Auxiliary Pump2 topics
  • How to Test the Auxiliary Pump
  • How to Remove the Auxiliary Pump
Function Pump2 topics
  • How to Test the Function Pump
  • How to Removet the Function Pump
Manifolds
Function Manifold Components
Valve Adjustments - Function Manifold4 topics
  • How to Adjust the System Relief Valve
  • How to Adjust the Primary Boom Down Relief Valve
  • How to Adjust the Secondary Boom Down Relief Valve
  • How to Adjust the Turntable Rotate Relief Valve
Jib Boom / Platform Rotate Manifold Components
Valve Coils3 topics
  • How to Test a Coil
  • Valve Coil Resistance Specification
  • How to Test a Coil Diode
Fuel and Hydraulic Tanks
Fuel Tank1 topic
  • How to Remove the Fuel Tank
Hydraulic Tank1 topic
  • How to Remove the Hydraulic Tank
Turntable Rotation Components
Rotation Hydraulic Motor1 topic
  • How to Remove the Turntable Rotation Motor
Axle Components
Yoke and Hub3 topics
  • How to Remove the Yoke and Hub
  • How to Remove the Hub and Bearings
  • How to Install the Hub and Bearings
Steer Cylinder
Non-steer Axle Components
Drive Motor
Drive Hubs
Motor Controller
Section 4 Fault Codes1 topic
  • Fault Code Charts
Section 5 Schematics
Electrical Symbol Legend
Hydraulic Symbols Legend
Electrical Schematic - from serial number 9686 (ANSI / CSA)
Ground Control Box Switch Panel Wiring Diagram (ANSI / CSA)
Ground Control Box Terminal Strip Wiring Diagram (ANSI / CSA)1 topic
  • from serial number 9686 (ANSI / CSA)
Electrical Schematic - from serial number 9686 (CE / AS)
Ground Control Box Switch Panel Wiring Diagram (CE / AS)
Ground Control Box Terminal Strip WiringDiagram (CE / AS)
Power Cable Wiring Diagram
Drive Contactor Panel Wiring Diagram
Manifold and Limit Switch Wiring Diagram
LVI / BCI Option Wiring Diagram
Charger Interlock Option
Engine Wiring Diagram
Hydraulic Schematic

Inside this manual

Real pages from this service manual (121 pages). Open the sample pages (PDF, 571 KB)

Sample pages from the Terex Genie Z-34/22 Bi-Energy Power Articulated Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 13: Specifications
  • Troubleshooting, page 79: Fault Codes
  • Diagram, page 114: LVI / BCI Option Wiring Diagram
  • Foldout diagram, page 98: Service and Repair Manual

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 121 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).