Terex Genie Z-34/22 IC Articulated Boom Lift Service Manual

Name: Terex Genie Z-34/22 IC Articulated Boom Lift Service Manual
Brand: MidWestTech
SKU: 43037
Price: 69.79 USD
Availability: InStock

275 pages · Publication 43037

$69.79

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Models: Genie Z-34/22 IC
Serial coverage: from SN 100 to 1186
Manual type: Service Manual
Pages: 275
Publication: 43037
Condition: Brand new

Terex Genie Z-34/22 IC Articulated Boom Lift Service Manual, publication 43037

What's inside

From the manual's own table of contents: 169 sections, 173 entries. See sample pages (PDF, 587 KB)

Search the contents

Important Information

General Safety Rules

Machine Specifications

Performance Specifications

Hydraulic Specifications

Bolt Torque Specifications

Kubota WG-750 Engine Specifications

Kubota D-905 Engine Specifications

Introduction4 topics

Table A
Table B
Table C
Table D

Maintenance Inspection Report

Inspect the Operator’s and Safety Manuals

Inspect the Decals and Placards

Inspect for Damage, Loose or Missing Parts

Check the Engine Oil Level

Check the Engine Coolant Level

Check for Fuel Leaks

Check the Hydraulic Oil Level

Check for Hydraulic Leaks

Check the Tire Pressure

A-10 Test the Platform and Ground Controls

A-11 Test the Auxiliary Power Operation

A-12 Test the Tilt Sensor

A-13 Test the Limit Switches

A-14 Perform 30 Day Service

Show all 169 sections

A-15 Clean the Air Filter Element

A-16 Drain the Fuel Filter/Water Separator - Kubota Diesel Models

A-17 Check the Engine Belt

A-18 Replace the Engine Oil and Filter

Check the Radiator

Check the Engine Choke - Kubota Gasoline/LPG Models

Check the Exhaust System

Check the Battery

Inspect the Electrical Wiring

Inspect the Tires and Wheels (including lug nut torque)

Confirm the Proper Brake Configuration

Check the Oil Level in the Torque Hubs

Check the Glow Plugs - Kubota Diesel Models

B-10 Check and Adjust the Engine RPM

B-11 Test the Key Switch

B-12 Test the Emergency Stop Buttons

B-13 Test the Ground Control Override

B-14 Test the Platform Self-leveling

B-15 Test the Service Horn

B-16 Test the Foot Switch

B-17 Test the Engine Idle Select

B-18 Test the Fuel Select - Kubota Gasoline/LPG Models

B-19 Test the Drive Enable System

B-20 Test the Drive Brakes

B-21 Test the Drive Speed - Stowed Position

B-22 Test the Drive Speed - Raised or Extended Position

B-23 Test the Alarm Package - Optional Equipment

B-24 Perform Hydraulic Oil Analysis

Kubota Diesel Models

Check the Primary Boom Wear Pads

Check the Turntable Rotation Bearing Bolts

Check the Free-wheel Configuration

Grease the Turntable Rotation Bearing and Worm Drive Gear

Replace the Torque Hub Oil

Replace the Hydraulic Filters

Replace the Gasoline Fuel Filter - Kubota Gasoline/LPG Models

Kubota Gasoline/LPG Models

Replace the Spark Plugs - Kubota Gasoline/LPG Models

C-10 Check and Adjust the Air/LPG Mixture - Kubota Gasoline/LPG Models

C-11 Replace the Engine Air Filter

C-12 Check and Adjust the Ignition Timing - Kubota Gasoline/LPG Models

C-14 Bleed the Platform Rotator

Test or Replace the Hydraulic Oil

Change or Recondition the Engine Coolant

Change the Fuel Lines

Engine Will Not Crank Over - Kubota Gasoline/LPG Models

Engine Cranks Over But Will Not Start - Kubota Gasoline/LPG Models

Then Dies - Kubota Gasoline/LPG Models

Engine Runs While Cranking Then Dies - Kubota Gasoline/LPG Models

Engine Cranks Over But Will Not Start - Kubota Diesel Models

Engine Choke Inoperative - Kubota Gasoline/LPG Models

Engine Glow Plugs Inoperative - Kubota Diesel Models

Engine High Idle Inoperative - Kubota Gasoline/LPG Models

Engine Low Idle Inoperative - Kubota Gasoline/LPG Models

Engine High Idle Inoperative - Kubota Diesel Models

Engine Low Idle Inoperative - Kubota Diesel Models

All Functions Inoperative, Engine Starts and Runs

All Lift and Steer Functions Inoperative, Drive Function Operational

Ground Controls Inoperative, Platform Controls Operate Normally

Platform Controls Inoperative, Ground Controls Operate Normally

Primary Boom Up Function Inoperative

Primary Boom Down Function Inoperative

Secondary Boom Up Function Inoperative

Secondary Boom Down Function Inoperative

Primary Boom Extend Function Inoperative

Primary Boom Retract Function Inoperative

Turntable Rotate Left Function Inoperative

Turntable Rotate Right Function Inoperative

All Platform Leveling Functions Inoperative

Platform Level Up Function Inoperative

Platform Level Down Function Inoperative

Platform Rotate Left Function Inoperative

Platform Rotate Right Function Inoperative

Jib Boom Up Function Inoperative

Jib Boom Down Function Inoperative

Steer Left Function Inoperative

Steer Right Function Inoperative

All Drive Functions Inoperative, All Other Functions Operate Normally

Drive Forward or Reverse Function Inoperative

Traction Function Inoperative

Machine Will Not Drive At Full Speed

Machine Drives At Full Speed With Platform Raised or Extended

Drive Enable System Is Malfunctioning

Auxiliary Functions Inoperative

Electrical Symbols Legend

Hydraulic Symbols Legend

(before serial number 869)

(from serial number 869 to 1186)

Platform Control Box Wiring Diagram - Diesel Models

Platform Control Box Wiring Diagram - Gasoline/LPG Models

Hydraulic Schematic, 2WD Models (before serial number 674)

Hydraulic Schematic, 2WD Models (from serial number 674 to 1029)

Hydraulic Schematic, 2WD Models (from serial number 1030 to 1186)

Hydraulic Schematic, 4WD Models (before serial number 674)

Hydraulic Schematic, 4WD Models (from serial number 674 to 1029)

Hydraulic Schematic, 4WD Models (from serial number 1030 to 1186)

Horsepower Limiter Board

Diodes

Foot Switch

Toggle Switches

Platform

Platform Leveling Slave Cylinder

Platform Rotator

Jib Boom

Jib Boom Lift Cylinder

(before serial number 1030)

(after serial number 1029)

Plastic Cable Track

Primary Boom

Primary Boom Lift Cylinder

Extension Cylinder

Platform Leveling Master Cylinder

Secondary Boom

Secondary Boom Lift Cylinder

Timing Adjustment

Glow Plugs

Engine RPM

Flex Plate

Water Temperature and Oil Pressure Gauges

Choke Adjustments

Carburetor Adjustment

RPM Adjustment

Vacuum Switch

Control Relays

Toggle Switches, See 1-4, Toggle Switches

Wago® Components

Auxiliary Pump

Lift/Steer Pump

Drive Hydraulic Pump

10-1 Function Manifold Components

10-2 Valve Adjustments - Function Manifold

11-1 Fuel Tank

11-2 Hydraulic Tank

12-1 Rotation Hydraulic Motor

13-1 Yoke and Hub

13-2 Steering Cylinder

14-1 Yoke and Hub

14-2 Steering Cylinder

15-1 Brake and 2 Speed Manifold Components

16-1 Drive Motor

16-2 Torque Hub

17-1 2WD Drive Manifold Components

17-2 Valve Adjustments

18-1 4WD Drive Manifold Components

18-2 Valve Adjustments

Inside this manual

Real pages from this service manual (275 pages). Open the sample pages (PDF, 586 KB)

Sample pages from the Terex Genie Z-34/22 IC Articulated Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram

Specifications, page 18: Section 2 - Specifications
Troubleshooting, page 138: Platform Rotate
Diagram, page 214: Service Manual
Foldout diagram, page 186: Ground Control Box Wiring Diagram,

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-34/22 IC are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 43037$69.79

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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 275 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).