Terex Genie Z-34/22N, Z-34/22DC Articulated Boom Lift Service Manual

Name: Terex Genie Z-34/22N, Z-34/22DC Articulated Boom Lift Service Manual
Brand: MidWestTech
SKU: 36540
Price: 69.89 USD
Availability: InStock

341 pages · Publication 36540

$69.89

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Models: Genie Z-34/22N, Z-34/22DC
Serial coverage: before SN 6291, before SN 5427
Manual type: Service Manual
Pages: 341
Publication: 36540
Condition: Brand new

Terex Genie Z-34/22N, Z-34/22DC Articulated Boom Lift Service Manual, publication 36540

What's inside

From the manual's own table of contents: 115 sections, 119 entries. See sample pages (PDF, 599 KB)

Search the contents

Important Information

General Safety Rules

Theory of Operation

Machine Specifications

Performance Specifications

Hydraulic Specifications

Hydraulic Hose and Fitting Torque Specifications

SAE and Metric Fastener Torque Chart

Introduction4 topics

Table A
Table B
Table C
Table D

Maintenance Inspection Report

Inspect the Operator’s and Safety Manuals

Inspect the Decals and Placards

Inspect for Damage and Loose or Missing Parts

Check the Hydraulic Oil Level

Check for Hydraulic Leaks

Test the Platform and Ground Controls

Test the Auxiliary Power Operation

Test the Tilt Sensor

Test the Limit Switches

A-10 Test the Lift/Drive Select Switch (if equipped)

A-11 Perform 30 Day/50 Hour Service

Check the Batteries

Inspect the Electrical Wiring

Inspect the Tires and Wheels (including lug nut torque)

Show all 115 sections

Confirm the Proper Brake Configuration

Check the Oil Level in the Drive Hubs

Test the Key Switch

Test the Emergency Stop Buttons

Test the Ground Control Override

Test the Platform Self-leveling

B-10 Test the Horn

B-11 Test the Foot Switch

B-12 Test the Drive Enable System

B-13 Test the Drive Brakes

B-14 Test the Drive Speed - Stowed Position

B-15 Test the Drive Speed - Raised or Extended Position

B-16 Test the Alarm Package (if equipped)

B-17 Test the Turntable Rotation Stop

B-18 Check the Electrical Contactors

B-19 Perform Hydraulic Oil Analysis

B-20 Replace the Hydraulic Tank Return Filter

Check the Primary Boom Wear Pads

Check the Turntable Rotation Bearing Bolts

Check the Free-wheel Configuration

Grease the Turntable Rotation Bearing and Worm Drive Gear

Replace the Drive Hub Oil

Bleed the Platform Rotator

Test or Replace the Hydraulic Oil

Grease the Steer Axle Wheel Bearings - 2WD Models

Z-34/22N after serial number 2226)

All Functions Will Not Operate

Lift Pump Motor Will Not Operate

Auxiliary Pump Motor Will Not Operate

All Functions Inoperative, Power Unit Starts and Runs

All Lift and Steer Functions Inoperative, Drive Function Operational

Ground Controls Inoperative, Platform Controls Operate Normally

Z-34/22N before serial number 2227)

Primary Boom Up Function Inoperative

Primary Boom Down Function Inoperative

Secondary Boom Up Function Inoperative

Secondary Boom Down Function Inoperative

Primary Boom Extend Function Inoperative

Primary Boom Retract Function Inoperative

Turntable Rotate Left Function Inoperative

Turntable Rotate Right Function Inoperative

All Platform Level Functions Inoperative

Platform Level Up Function Inoperative

Platform Level Down Function Inoperative

Platform Rotate Left Function Inoperative

Platform Rotate Right Function Inoperative

Jib Boom Up Function Inoperative

Jib Boom Down Function Inoperative

Drive Forward Function Inoperative

Drive Reverse Function Inoperative

Z-34/22N before serial number 4261)

Electrical Components

Z-34/22N after serial number 4260)

Abbreviations Legend

Electrical Symbols Legend

Hydraulic Symbols Legend

Z-34/22N before serial number 304)

Z-34/22N after serial number 5619)

Z-34/22N before serial number 935)

Z-34/22N after serial number 3532)

Controllers

Foot Switch

Toggle Switches

Platform

Platform Leveling Slave Cylinder

Platform Rotator

Jib Boom

Jib Boom Bell Crank

Jib Boom Lift Cylinder

Plastic Cable Track

Primary Boom

Primary Boom Lift Cylinder

Extension Cylinder

Platform Leveling Master Cylinder

Secondary Boom

Secondary Boom Lift Cylinder

Control Relays

Toggle Switches, See 1-3, Toggle Switches

Wago® Components

Auxiliary Pump

Main Function Pump

Valve Adjustments - Function Manifold

Z-34/22N after serial number 2771)

Z-34/22N before serial number 1030)

Hydraulic Tank

Turntable Rotation Hydraulic Motor

Yoke and Hub

Steering Cylinder

Tie Rod

Drive Motor

Drive Hub

Inside this manual

Real pages from this service manual (341 pages). Open the sample pages (PDF, 599 KB)

Sample pages from the Terex Genie Z-34/22N, Z-34/22DC Articulated Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram

Specifications, page 21: Section 2 • Specifications
Troubleshooting, page 181: Chart 29B
Diagram, page 276: Hydraulic Schematic
Foldout diagram, page 245: First Edition • Third Printing

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Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

Your model

This manual: Service Manual 36540$69.89

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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 341 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Binder not included

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).