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Terex Genie Z-40/23N, Z-40/23N RJ Articulated Boom Lift Service Manual

166 pages · Publication 119817

$69.69
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Models
Genie Z-40/23N, Z-40/23N RJ
Serial coverage
from Z4007-100 to Z40N13-1901
Manual type
Service Manual
Pages
166
Publication
119817
Condition
Brand new
Terex Genie Z-40/23N, Z-40/23N RJ Articulated Boom Lift Service Manual, publication 119817

What's inside

From the manual's own table of contents: 122 sections, 132 entries. See sample pages (PDF, 523 KB)

Introduction Introduction
Important Information
Find a Manual for this Model
Revision History
Serial Number Legend
Section 1 Safety Rules
General Safety Rules
Section 2 Specifications
Machine Specifications
Performance Specifications
Hydraulic Specification
Hydraulic Component Specifications
Manifold Component Specifications
Machine Torque Specifications
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
SAE and Metric Fasteners Torque Charts
Section 3 Scheduled Maintenance Procedures
Introduction
Pre-Delivery Preparation Report
Maintenance Inspection Report
Checklist A Procedures
Inspect the Manuals and Decals
Perform Pre-operation Inspection
Show all 122 sections
Perform Function Tests
Perform 30 Day Service
Grease the Turntable Rotation Bearing and Worm Drive Gear
Checklist B Procedures
Inspect the Battery
Inspect the Electrical Wiring
Inspect the Tires, Wheels and Lug Nut Torque
Confirm the Proper Brake Configuration
Check the Oil Level in the Drive Hubs
Test the Ground Control Override
Test the Platform Self-leveling
Test the Drive Brakes
Test the Drive Speed - Stowed Position
Test the Drive Speed - Raised or Extended Position
Test the Alarm Package (if equipped)
Inspect the Electrical Contactor
Perform Hydraulic Oil Analysis
Test the Emergency Power System
Checklist C Procedures
Grease the Platform Overload Mechanism (if equipped)
Test the Platform Overload System (if equipped)
Checklist D Procedures
Check the Boom Wear Pads
Check the Turntable Rotation Bearing Bolts
Check the Axle Mounting Bolts
Check the Platform Rotation Mounting Bolts
Check the Free-wheel Configuration
Replace the Drive Hub Oil
Replace the High Pressure Hydraulic Filter Element
Inspect for Turntable Bearing Wear
Checklist E Procedures
Test or Replace the Hydraulic Oil
Grease the Steer Axle Wheel Bearings
Section 4 Repair Procedures
Platform Controls
Joysticks5 topics
  • How to Adjust the Joystick Threshold Setting
  • How to Adjust the Maximum Speed Setting
  • How to Adjust the Function Ramp Up Time Setting
  • How to Adjust the Function Ramp Down Time Setting
  • How to Adjust the Max Speed Drive Settings
Platform Components
Platform Leveling Slave Cylinder
Platform Rotator
Platform Overload System
Platform Recovery Overload
Jib Boom Components
Jib Boom
Jib Boom Bell Crank (models without rotating jib boom)
Jib Boom Rotator (models with rotating jib boom)1 topic
  • How to Bleed the Jib Boom Rotator
Jib Boom Lift Cylinder
Primary Boom Components
Cable Track2 topics
  • How to Remove the Cable Track
  • How to Repair the Primary Boom Cable Track
Primary Boom2 topics
  • How to Remove the Primary Boom
  • How to Disassemble the Primary Boom
Primary Boom Lift Cylinder
Primary Boom Extension Cylinder
Platform Leveling Master Cylinder
Secondary Boom Components
Secondary Boom
Secondary Boom Lift Cylinders
Hydraulic Pump
Auxiliary and Function Pump
How to Remove the Function Pump
Manifolds
Function Manifold Components
Valve Adjustments - Function Manifold
Jib Boom and Platform / Jib Boom Rotate Manifold Components
Jib Boom and Platform / Jib Rotate Manifold Components
Valve Coils
Turntable Rotation Components
Turntable Rotation Hydraulic Motor
Steer Axle Components
Hub and Bearings
How to Calibrate the Steer Angle Sensor
Non-steer Axle Components
Drive Motors
Drive Brake
Motor Controllers
Section 5 Fault Codes
Control System Fault Codes
How to Retrieve Control System Fault Codes - Platform Controls
How to Retrieve Control System Fault Codes - Ground Controls
Motor Controller Fault Codes
Drive Motor Thermal Sensor
Section 6 Schematics
Wire Circuit Legend
Wiring Coloring and Legend
Power Cable Diagram
Motor Contoller Pin Legend
Ground Control Box Pin Legend
Platform Control Box Pin Legend
Turntable and Platform Controller Pin Legend
Electrical Symbol Legend
Hydraulic Symbols Legend
Electrical Schematics
Electrical Schematic - Chassis
Electrical Schematic - Ground Controls
Electrical Schematic - Platform Controls
Ground Control Box Wiring Diagram
Platform Control Box Wiring Diagram
Platform Control Box Wiring Diagram - Options
Hydraulic Schematics
Hydraulic Schematic

Inside this manual

Real pages from this service manual (166 pages). Open the sample pages (PDF, 522 KB)

Sample pages from the Terex Genie Z-40/23N, Z-40/23N RJ Articulated Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 19: Specifications
  • Troubleshooting, page 119: Control System Fault Codes
  • Diagram, page 161: Platform C ontrol Box Wiring Di agr am
  • Foldout diagram, page 153: Service Manual

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-40/23N, Z-40/23N RJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 119817$69.69
Other manuals for the Genie Z-40/23N, Z-40/23N RJ

Parts manuals

Details
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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 166 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Terex Genie Z-40/23N, Z-40/23N RJService Manual · 1268528 · $69.73

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).