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Terex Genie Z-45/22 Articulated Boom Lift Service Manual

250 pages · Publication 31497

$69.77
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Models
Genie Z-45/22
Manual type
Service Manual
Pages
250
Publication
31497
Condition
Brand new
Terex Genie Z-45/22 Articulated Boom Lift Service Manual, publication 31497

What's inside

From the manual's own table of contents: 130 sections, 131 entries. See sample pages (PDF, 824 KB)

Machine Specifications
Performance Specifications
Hydraulic Specifications 0.0
Bolt Torque Specifications 2.0
Kubota WG-750 Engine Specifications
Kubota D-905 Engine Specifications
Maintenance Inspection Report - DC Models
Maintenance Inspection Report - Engine Models
INtrOGUCTION 0
Inspect the Operator’s and Safety Manuals
Inspect for Damage, Loose or Missing Parts
Check the Engine Oil Level - Engine Models
Check the Engine Coolant Level - Engine Models
Check the Tire PreSSUure
Test the Platform and Ground Controls
Test the Tilt SOMSOF «0.0
Test the Limit Switches
Replace the Engine Oil and Filter - Engine Models
Replace the Engine Air Filter - Engine Models
Drain the Fuel Filter/Water Separator - Kubota Diesel Models
Check the Engine Belt - Engine Models
Check the Radiator - Engine Models
Inspect the Electrical Wiring
Check the Glow Plugs - Kubota Diesel Models
Show all 130 sections
Check and Adjust the Engine RPM - Engine Models
Test the Key SWitCh 0.0
Test the Emergency Stop Buttons
Test the Ground Control Override
Test the Manual Controls
Test the Platform Self-leveling
Test the Service HOM
Test the Foot SWitCh
Test the Fuel Select Operation - Kubota Gas Models
Test the Drive Brakes
Test the Drive Speed - Stowed PoSition
Test the Alarm Package - Optional Equipment
Perform Hydraulic Oil Analysis
Test the Turntable Rotation Stop
Check the Electrical Contactors
Check the Primary Boom Wear Pads
Check the Turntable Rotation Bearing Bolts
Check the Free-wheel Configuration
Grease the Turntable Rotation Bearing and Worm Drive Gear
Replace the Torque Hub Oil «0.0.0
Replace the Hydraulic Tank Filter oo
Replace the Diesel Fuel Filter - Kubota Diesel Models
Replace the Gasoline Fuel Filter - Kubota Gas Models
Clean or Replace the Distributor Cap and Rotor - Kubota Gas Models
Replace the Spark Plugs - Kubota Gas Models
Check and Adjust the Air/LPG Mixture - Kubota Gas Models
Check the Electric Motor Brushes
Bleed the Platform Rotator
Test or Replace the Hydraulic Oil
Change or Recondition the Engine Coolant - Engine Models
All Functions Will Not Operate - DC Models
Lift Pump Motor Will Not Operate - DC Models
Drive Pump Motor Will Not Operate - DC Models
Engine Choke Inoperative - Kubota Gasoline/LPG Models
Glow Plugs Inoperative - Kubota Diesel Models
Engine Will Not Crank Over - Engine Models
Engine Cranks Over But Will Not Start - Kubota Gasoline/LPG Models
Engine Cranks Over But Will Not Start - Kubota Diesel Models1 topic
  • Kubota Gasoline/LPG Models
Engine High Idle Inoperative - Engine Models
Engine Low Idle Inoperative - Engine Models
All Functions Inoperative, Engine Starts and Runs - Engine Models
All Lift and Steer Functions Inoperative, Drive Functions Operational
Ground Controls Inoperative, Platform Controls Operate Normally
Platform Controls Inoperative, Ground Controls Operate Normally
Secondary Boom Down Function Inoperative
21 ~~ Primary Boom Extend Function Inoperative
Primary Boom Retract Function Inoperative
Turntable Rotate Left Function Inoperative
Turntable Rotate Right Function Inoperative
All Platform Leveling Functions Inoperative
Platform Rotate Left Function Inoperative
Platform Rotate Right Function Inoperative 0.0.0
Steer Right Function Inoperative
All Drive Functions Inoperative, All Other Functions Operate Normally
Low Range Drive Function Inoperative
Machine Will Not Drive At Full Speed 0.0
Machine Drives At Full Speed With Platform Raised «0.0.0.0
Drive Enable System Is Malfunctioning
Electrical Symbols LEGeN
Ground Control Box Legend - DC Models
Relay Panel Legend - DC Models
Platform Control Box Legend - DC Models
Ground Control Box Legend - Diesel Models
Platform Control Box Legend - Diesel Models
Electrical Schematic - Gasoline/LPG Models
Ground Control Box Legend - Gasoline/LPG Models
Platform Control Box Legend - Gasoline/LPG Models
Electrical Schematic - Tri-Fuel Models
Ground Control Box Legend - Tri-Fuel Models
Relay Panel Legend - Tri-Fuel Models
Platform Control Box Legend - Tri-Fuel Models
Electrical Schematic - Bi-Fuel MOdels
Ground Control Box Legend - Bi-Fuel Models
Hydraulic Symbols Legend
Hydraulic Schematic - Gasoline/LPG & Diesel Models
Hydraulic Schematic - Tri-fuel & Bi-fuel MOdelS 00.0
INtFOCGUCTION
Control RElAYS «0
Toggle SWitChes 00
FOOt SWitCh 0
Platform Leveling Slave Cylinder 00.0.0
Platform Rotator
Plastic Cable Track
Prima@ry BOOM
Extension Cylinder 0
Platform Leveling Master Cylinder 0.0
Secondary Boom Lift Cylinders
FOX Plate oo
Choke Adjustment «00.0.0
Timing Adjustment
Carburetor Adjustment
Toggle Switches, See 1-3, Toggle SWItCHES «00.0
Electrical Contactors 00
Voltage Converter oo
Drive Pump - Engine Models
Drive Pump - DC Power Unit
Function Manifold Component
Valve Adjustments - Function Manifold
Proportional Manifold Component
Hydraulic Tank oo
Fuel Tank 0
Steering Cylinders
Drive Motor oo
Drive Manifold Component
Valve Adjustments - Drive Manifold
Minimum turning circle, 28 ft 8 in

Inside this manual

Real pages from this service manual (250 pages). Open the sample pages (PDF, 824 KB)

Sample pages from the Terex Genie Z-45/22 Articulated Boom Lift Service Manual: Foldout diagram
  • Foldout diagram

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-45/22 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 31497$69.77
Other manuals for the Genie Z-45/22

Parts manuals

Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 250 pages

Quantity one is the manual described above.

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).