MidWestTechService, Parts and Operator's Manuals, in stock and ready to ship!
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3+

Terex Genie Z-45 FE, Z-45 DC Articulated Boom Lift Service Manual

140 pages · Publication 1297714

$69.77
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.
Models
Genie Z-45 FE, Z-45 DC
Serial coverage
from Z45EM-101
Manual type
Service Manual
Pages
140
Publication
1297714
Condition
Brand new
Terex Genie Z-45 FE, Z-45 DC Articulated Boom Lift Service Manual, publication 1297714

What's inside

From the manual's own table of contents: 99 sections, 100 entries. See sample pages (PDF, 568 KB)

Introduction Introduction
Important Information
Find a Manual for this Model
Revision History
Serial Number Legend
Section 1 Safety Rules
General Safety Rules
Section 2 Specifications
Machine Specifications
Performance Specifications
Hydraulic Specifications
Hydraulic Component Specifications
Manifold Component Specifications
Kubota D1105 Engine Specificatios
Machine Torque Specifications
Machine Component Weights
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
Section 3 Repair Procedures
Introduction
Calibration Process Steps
Platform Controls
How to Adjust the Joystick Treshold Setting
How to Adjust the Joystick Max Speed Setting
Show all 99 sections
How to Adjust the Joystick Ramp Rate Setting
How to Calibrate Booms Angle Sensors
How to Clear the fault History
Platform Components
Platform Leveling Cylinder
Platform Rotator
Platform Overload System
How to Reset Overload Recovery Fault
Jib Boom Components
Jib Boom
Boom Lift Cylinder
Primary Boom Components
Cable Track
How to Repair the Cable Track
Primary Boom
How to Disassemble the Primary Boom
Primary Boom Lift Cylinder
Primary Boom Extension Cylinder
Platform Leveling Master Cylinder
Secondary Boom Components
Secondary Boom Lift Cylinder
Engines
RPM Adjustment
How to Replace the Motor Tach Sensor
Ground Controls
Control System Fault Recovery Switch
How to use the Control System Fault Recovery Switch
Hydraulic pumps
Function Pump
How to Check the Function Pump Calibration
Manifolds
Function Manifold Components
Valve Adjustments-Function Manifold1 topic
  • Sensor
How to Adjust the Secondary Boom Down Relief Valve
Jib Boom / Platform Rotate Manifold Components
Turntable Rotation Manifold Components
Directional Valve Manifold Components
How to Set Up the Oscillate Directional Valve
Valve Coils
How to Test a Coil Diode
Turntable Rotation Components
Turntable Rotation Assembly
How to Replace the Universal Tilt Sensor
How to Calibrate the Universal Tilt Sensor
Axle Components
Oscillating Axle Cylinders
How to Remove the Steer Cylinder
How to Calibrate the Steer Angle Sensor
Section 4 Fault Codes
Control System Fault Codes
Fault Codes Ground Controls
How to Retrieve Control System Fault Codes - Platform Controls
Section 5 Navigation Menus
Faults Navigation Menu
Options Navigation Menu
Settings Navigation Menu
Section 6 Schematics
Electrical Symbol Legends
Hydraulic Symbol Legends
Electrical Component and Wire Color Legends
Kubota Engine Fuse and Relay Module
12V DC Charger Wiring (DC Option)
AC Input Wiring (DC Option)
AC Input Wiring CE Option
CAN BUS Wiring Diagram - DC Models
Limit Switch/Angle Sensor Legend
Electrical Schematics - Options
Wiring Diagram - Options Schematics
Schematics - Options, DC and FE Models Schematics
Power Cable Wiring Diagram
Hydraulic Schematics
Hydraulic Schematic - DC and FE Models
Electrical Schematics
Electrical Schematic - DC and FE Models
Ground Control Box Terminal Strip Wiring Dagram

Inside this manual

Real pages from this service manual (140 pages). Open the sample pages (PDF, 567 KB)

Sample pages from the Terex Genie Z-45 FE, Z-45 DC Articulated Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 18: Hydraulic Hose and Fitting
  • Troubleshooting, page 78: Standard Genie fault codes shall be displayed and
  • Diagram, page 134: Electrical Schematic, DC/FE Models
  • Foldout diagram, page 132: Z®-45 DC • Z®-45 FE

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 140 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).