Terex Genie Z-62/40 Articulated Boom Lift Service Manual
243 pages · Publication 1268555
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- Models
- Genie Z-62/40
- Serial coverage
- See Cover
- Manual type
- Service Manual
- Pages
- 243
- Publication
- 1268555
- Condition
- Brand new
What's inside
From the manual's own table of contents: 42 sections, 138 entries. See sample pages (PDF, 573 KB)
Introduction Introduction4 topics
- Important Information
- Find a Manual for this Model
- Revision History
- Serial Number Legend
Section 1 Safety Rules1 topic
- General Safety Rules
Section 2 Specifications16 topics
- Machine Specifications
- Performance Specifications
- Hydraulic Oil Specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- Ford MSG-425 EFI Engine Specifications
- Deutz D2011 L03i Engine Specifications
- Deutz TD2011 L04i Engine Specifications
- Deutz D 2.9 L4 Engine Specifications
- Perkins 404D-22 Engine Specifications
- Perkins 404F-22 Engine Specifications
- Machine Torque Specifications
- TRAX Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- SAE and Metric Fasteners Torque Charts
Joysticks3 topics
- How to Adjust the Joystick Threshold Setting
- How to Adjust the Joystick Max-out Setting
- How to Adjust the Joystick Ramp Rate Setting
Cable Track2 topics
- How to Remove the Cable Track
- How to Repair the Cable Track
Primary Boom1 topic
- How to Disassemble the Primary Boom
Secondary Boom Lift Cylinder32 topics
- Engines
- RPM adjustment - Deutz Models
- RPM adjustment - Perkins Models
- Flex Plate
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
- Ford MSG-425 Engine Fault Codes
- Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models
- Hydraulic Pumps
- Function Pump
- Drive Pump
- Manifolds
- Function Manifold Components
- Valve Adjustments - Function Manifold
- How to Adjust the System Relief Valve
- How to Adjust the Platform Level Up Relief Valve
- How to Adjust the Platform Level Down Relief Valve
- Jib Boom / Platform Rotate Manifold Components
- Brake / Two Speed Manifold Components
- Brake / Two Speed / Steer Mode Manifold Components
- Steer Select Manifold Components
- Turntable Rotation Manifold Components
- Oscillate Directional Valve Manifold Components
- How to Set Up the Oscillate Directional Valve
- Valve Adjustment - Oscillate Relief Valve
- Drive Oil Diverter Manifold Components (welder option)
- Traction Manifold Components, 2WD
- Traction Manifold Components, 4WD
- Valve Adjustments, Traction Manifold
- Hydraulic Generator Manifold Components, 3kW
- Valve Coils
- How to Test a Coil Diode
Show all 42 sections
Control System Fault Codes2 topics
- How to Retrieve Control System Fault Codes
- Control System Fault Codes
Fault Code Display - Deutz and Perkins Models3 topics
- Deutz D 2.9 L4 and Perkins 404F-22 Models
- Main Menu Structure - Deutz D 2.9 L4 Models
- Main Menu Structure - Perkins 404F-22 Models
Ford MSG-425 Engine Fault Codes1 topic
- How to Retrieve Ford MSG-425 Engine Fault Codes
Section 5 Schematics24 topics
- Introduction
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Electrical Component and Wire Color Legends
- Ford Engine Relay Layout
- Engine Relay Layout - Deutz D 2.9 L4 and Perkins 404F-22
- Limit Switch Legend
- Electrical Schematics – Options
- Ford MSG-425 EFI Engine Wire Harness
- Deutz D 2.9 L4 Engine Wire Harness
- Perkins 404F-22 Engine Wire Harness
- Electrical Schematic, Options (All Models)
- Wiring Diagram, 3kW Hydraulic Generator
- Wiring Diagram, 12kW Hydraulic Generator - Welder Option
- Hydraulic Schematic, 12kw Hydraulic Generator - Welder Option
- Wiring Diagram, Lift / Drive Option
- Wiring Diagram, Platform Overload Option
- Wiring Diagram, Platform Overload and Lift / Drive Option
- Wiring Diagram, Work Lights Option
- Wiring Diagram, Aircraft Protection Option
- Wiring Diagram, Platform Control Box Heater Option
- Hydraulic Schematics
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
Electrical Schematic, Ford MSG-425 EFI Models (ANSI/CSA)2 topics
- Ford MSG-425 EFI Models (ANSI/CSA)
- Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA)
Electrical Schematic, Deutz D 2.9 L4 Models (ANSI/CSA)1 topic
- Deutz D 2.9 L4 Models (ANSI/CSA)
Electrical Schematic, Perkins 404F-22 Models (ANSI/CSA)4 topics
- Perkins 404F-22 Models (ANSI/CSA)
- Electrical Schematics – AS and CE Models
- Electrical Schematic, Ford MSG-425 EFI Models (AS/CE)
- Ford MSG-425 EFI Models (AS/CE)
Inside this manual
Real pages from this service manual (243 pages). Open the sample pages (PDF, 572 KB)
- Specifications, page 15: Specifications
- Troubleshooting, page 99: Fault Codes
- Diagram, page 234: Electrical Schematic,
- Foldout diagram, page 140: Service and Repair Manual
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-62/40 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 243 pages
Quantity one is the manual described above.
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60-day returns
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).