Terex Genie Z-80/60 Articulated Boom Lift Service Manual
215 pages · Publication 1268556
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- Models
- Genie Z-80/60
- Serial coverage
- from Z8013-4592 to Z8016H-6399, from Z80H-6400
- Manual type
- Service Manual
- Pages
- 215
- Publication
- 1268556
- Condition
- Brand new

What's inside
From the manual's own table of contents: 114 sections, 151 entries. See sample pages (PDF, 576 KB)
Show all 114 sections
Platform Circuit Board1 topic
- How to Remove the LED Circuit Board
Joysticks - How to Calibrate a Joystick4 topics
- How to Reset a Proportional Valve Coil Default
- How to Set the Function Thresholds and Default Functions Speeds
- How to Adjust the Function Speeds
- How to Adjust the Function Ramp Rate Setting
Platform Leveling Cylinder2 topics
- How to Remove the Platform Leveling Cylinder
- How to Bleed the Platform Leveling Cylinder
Platform Rotator1 topic
- How to Bleed the Platform Rotator
Primary Boom Cable Track1 topic
- How to Repair the Primary Boom Cable Track
Primary Boom2 topics
- How to Shim the Primary Boom
- How to Disassemble the Primary Boom
Primary Boom Angle Sensor2 topics
- How to Replace the Primary Boom Angle Sensor
- How to Calibrate the Primary Boom Angle Sensor
Secondary Boom Cable Track2 topics
- How to Remove the Secondary Boom Cable Track
- How to Repair the Secondary Boom Cable Track
Flex Plate3 topics
- How to Remove the Flex Plate
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
Bypass/Recovery Key Switch1 topic
- How to Use the Recovery Mode
Drive Pump1 topic
- How to Prime the Drive Pump
Valve Adjustments - Function Manifold7 topics
- How to Adjust the System Relief Valve
- How to Adjust the Primary Boom Down Relief Valve
- How to Adjust the Primary Boom Extend Relief Valve
- How to Adjust the Secondary Boom Up Relief Valve
- How to Adjust the Secondary Boom Down Relief Valve
- How to Adjust the Secondary Boom Extend Relief Valve
- How to Adjust the Platform Manifold Relief Valve
Two Wheel Steer and Oscillate Manifold1 topic
- How to Adjust the Oscillate Relief Valve
Turntable Rotation Assembly1 topic
- How to Adjust the Turntable Rotation Gear Backlash
Steer Sensors4 topics
- How to Measure the Tire Alignment
- How to Adjust a Steer Sensor
- How to Calibrate the Steer Sensors
- How to Adjust the Oscillate Limit Switches
Fault Code Display - Deutz and Perkins Models1 topic
- Models
Continental TME27 Engine Fault Codes3 topics
- How to Retrieve Continental Engine Fault Codes
- How to Clear Engine Fault Codes from the ECM
- Continental TME27 Engine Fault Codes
Inside this manual
Real pages from this service manual (215 pages). Open the sample pages (PDF, 576 KB)
- Specifications, page 26: Specifications
- Troubleshooting, page 140: Fault Code Display - Deutz and Perkins Models
- Diagram, page 191: Electrical Schematic - Engine Options,
- Foldout diagram (color), page 199: December 2017
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-80/60 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 215 pages
Quantity one is the manual described above.
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60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).