Terex TH 19-55 Telescopic Forklift Service Manual
152 pages · Publication 57.4400.9201
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- Models
- TH 19-55
- Serial coverage
- From SN 19925
- Manual type
- Service Manual
- Pages
- 152
- Publication
- 57.4400.9201
- Condition
- Brand new
What's inside
From the manual's own table of contents: 42 sections, 133 entries. See sample pages (PDF, 596 KB)
General6 topics
- Introduction
- Important
- Machine Identification
- Description
- Description of the machine operation
- TH 19-55 hydraulic schematic
Section 1 Rev. Safety Rules9 topics
- Safety rules
- Personal Safety
- Workplace Safety
- General remarks
- Servicemen's requisites
- Personal Protective equipment
- General safety precautions
- Working area
- Precautions during work
Section 2 Rev. Technical Specification28 topics
- Main dimensions
- Tyres
- Limit of use
- Weight
- Speed
- Payload and reach
- Forks (floating type)
- Diesel engine
- Hydraulic system
- Electrical system
- Machine sound levels
- Vibration levels
- Refilling
- Tightening torques
- Hoisting instructions
- Advice to renew flexible hoses
- Lists of recommended spare parts
- Machine paint colour
- Checking the cylinder movement times
- Hydraulic settings
- Preliminary operations
- Calibrating the boom main valve
- Calibrating the main valve pressure control valve
- Setting the hydromatik pump hydrostatic transmission
- Calibration of the maximum pressure
- Calibrating the power steering
- Negative brake pressure
- Service brake pressure
Section 3 Rev. Maintenance Inspections3 topics
- About this section
- Maintenance table
- Maintenance inspection report
Section 4 Rev. Maintenance Procedures1 topic
- Table A procedures
Check the engine coolant level1 topic
- Table B procedures
Show all 43 sections
Check the tightening of the cardan shaft screws1 topic
- Table C procedures
Check the efficiency of the block valves20 topics
- Table D procedures
- the engine exhaust
- Check the tightening of the engine fixing screws
- Check the tightening of the cab fixing screws
- Check the backlash between pins and bushings in all joints
- Change the hydraulic oil filter
- Change the hydraulic oil filter in the tank
- Have the hydraulic system checked by a skilled technician
- Change the main cartridge of the engine air filter
- Clean the cab air filter
- Change engine oil, oil filter and fuel filter
- Table E procedures
- Change the safety element of engine air filter
- Change the oil in power divider and differential gears
- Change the oil in the four wheel reduction gears
- Change the hydraulic oil
- Table F procedures
- Change the engine coolant
- Table G procedures
- The machine structure
Section 5 Rev. Problems-Causes-Solutions3 topics
- Problems-Causes-Solutions
- Hydraulic faults
- Electrical faults
Section 6 Rev. Schemes7 topics
- Hydraulic symbols
- Hydraulic schemes
- Electrical symbols
- Wiring diagrams
- Wiring diagrams - Component description
- Fuses and relays
- Hydraulical components
Section 7 Rev. Repair Procedures12 topics
- Time schedule
- 001 - Cylinder disassembly, Boom raising cylinder
- 002 - Cylinder disassembly, Fork balance cylinder
- 003 - Removing the engine from the machine
- 004 - Hydrostatic pump disassembly
- 005 - Disassembling the hydraulic motor
- 006 - Cylinder disassembly, Boom extension cylinder
- 007 - Water-oil cooler disassembly
- 008 - Main valve disassembly
- 009 - Renewing the slide pads of the telescopic boom
- 010 - Renewing the flexible hoses inside the boom
- 011 - Cylinder disassembly, Attachment rotation cylinder
Inside this manual
Real pages from this service manual (152 pages). Open the sample pages (PDF, 595 KB)
- Specifications, page 31: Document 57.4400.9201 TH 19-55 13
- Troubleshooting, page 91: Document 57.4400.9201 TH 19-55 1
- Diagram, page 111: Section 6 - Schemes
- Color page, page 116: Section 6 - Schemes
- Color page, page 125: Section 7 - Repair Procedures
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the TH 19-55 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 152 pages
Quantity one is the manual described above.
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).