Toyota 1KD Engine Service Manual
478 pages · Publication CE302
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- Models
- 1KD
- Manual type
- Service Manual
- Pages
- 478
- Publication
- CE302
- Condition
- Brand new
What's inside
From the manual's own table of contents: 9 sections, 136 entries. See sample pages (PDF, 280 KB)
GENERAL14 topics
- EXPLANATION METHOD
- Disassembly, inspection and reassembly
- Disassembly and reassembly procedure
- Point operation
- TERMINOLOGY
- ABBREVIATIONS
- SPECIAL PRECAUTIONS
- GENERAL PRECAUTIONS
- INSPECTION OF ELECTRIC PARTS
- BOLT STRENGTH CLASS IDENTIFICATION METHOD AND TIGHTENING TORQUE
- What are SI units?
- New units arising from SI unit introduction
- Conversion between previous units and SI units
- Conversion formula
TROUBLESHOOTING43 topics
- CAUTIONS
- FUNCTION INSPECTION
- BASIC INSPECTION
- Diesel fuel
- PARTS LAYOUT DRAWING
- DIAGNOSIS CODE LIST
- ECD System
- LIST OF SYMPTOMS
- ECD System
- Abnormal engine noise, or noisy engine
- Excessive engine oil consumption
- DESCRIPTION OF FUNCTION
- PROCEDURE FOR TROUBLESHOOTING
- INSPECTING/DELETING DIAGNOSIS CODE
- FREEZE FRAME DATA/DIAGNOSIS DETAILED INFORMATION
- INSPECTION OF IRREGULAR PROBLEMS
- WORK SUPPORT
- CIRCUIT DIAGRAM
- ECU TERMINAL LAYOUT
- ECU DATA MONITOR/ACTIVE TEST
- FAIL SAFE LIST
- STARTER SYSTEM
- ENGINE CHECK INDICATOR CIRCUIT
- PREHEATING CONTROL CIRCUIT SYSTEM
- TROUBLESHOOTING OF HARD STARTING AND ENGINE STALLING
- WHITE SMOKE
- TURBO CHARGER OIL LEAK AND WHITE SMOKE
- TURBO CHARGER S/A NOISE
- TROUBLESHOOTING OF BLACK SMOKE
- TROUBLESHOOTING OF LACK OF POWER, HESITATION, AND SURGE (HESITATION)
- TROUBLESHOOTING OF ROUGH IDLE AND LARGE VIBRATION
- TROUBLESHOOTING OF KNOCKING AND ABNORMAL NOISE
- VC POWER SUPPLY SYSTEM
- ECU POWER SUPPLY SYSTEM
- INLET AIR TEMPERATURE SENSOR INSPECTION
- CRANK POSITION SENSOR INSPECTION
- CRANK POSITION SENSOR NO.2 INSPECTION
- INTAKE AIR FLOW METER S/A INSPECTION
- WATER TEMPERATURE SENSOR INSPECTION
- TURBO CHARGER S/A INSPECTION
- SUPPLY PUMP ASSY INSPECTION
- COMMON RAIL ASSY INSPECTION
- ELECTRIC EGR CONTROL VALVE INSPECTION
ENGINE OVERHAUL24 topics
- REMOVAL AND INSTALLATION
- Removal and Installation Procedures
- Point Operations
- REMOVAL, INSPECTION, AND INSTALLATION
- Removal and Installation Procedures
- Point Operations
- Removal and Installation Procedures
- Point Operations
- Removal and Installation Procedures
- Point Operations
- Removal and Installation Procedures
- Point Operations
- DISASSEMBLY, INSPECTION, AND REASSEMBLY
- Disassembly and Reassembly Procedures
- Point Operations
- Removal and Installation Procedures
- Point Operations
- Disassembly and Reassembly Procedures
- Point Operations
- V-RIBBED BELT INSPECTION
- VALVE CLEARANCE ADJUSTMENT
- IDLE SPEED INSPECTION
- NO-LOAD MAXIMUM SPEED INSPECTION
- COMPRESSION PRESSURE INSPECTION
FUEL SYSTEM2 topics
- REMOVAL, INSPECTION AND INSTALLATION
- Removal and Installation Procedures
COOLING SYSTEM2 topics
- Removal and Installation Procedures
- Point Operation
STRTING SYSTEM25 topics
- BLOCK DIAGRAM OF STARTER
- DISASSEMBLY OF STARTER
- REMOVE OF PINION GEAR
- REMOVE OF BRUSH HOLDER
- REMOVAL OF YOKE ASSY
- REMOVAL OF ARMATURE ASSY
- REMOVAL OF INTERNAL GEAR
- REMOVAL OF CLUTCH SUB ASSY
- CHECK OF STARTER PARTS
- CHECK OF ARMATURE ASSY
- CEHCK OF YOKE ASSY
- CHECK OF BRUSHES
- CHECK OF BRUSH HOLDER
- CHECK OF CLUTCH SUB ASSY
- CHECK OF MAGNET SWITCH ASSY
- ASSEMBLY OF STARTER
- ASSEMBLY OF CLUTCH SUB ASSY
- ASSEMBLY OF DRIVE HOUSING ASSY
- ASSEMBLY OF INTERNAL GEAR
- ASSEMBLY OF ARMATURE ASSY
- ASSEMBLY OF YOKE ASSY
- ASSEMBLY OF BRUSH HOLDER
- ASSEMBLY OF YOKE ASSY
- OPERATION CHECK OF STARTER
- INDIVIDUAL INSPECTION
LUBRICATION SYSTEM5 topics
- OIL PRESSURE INSPECTION
- ENGINE OIL AND OIL FILTER REPLACEMENT
- REMOVAL, INSPECTION, AND INSTALLATION
- DISASSEMBLY, INSPECTION, AND REASSEMBLY
- REMOVAL, INSPECTION, AND INSTALLATION
CHARGING SYSTEM6 topics
- INSPECTION ON VEHICLE
- ELECTRIC CIRCUIT DIAGRAM
- Removal and Installation Procedures
- Point Operation
- Disassembly, Inspection and Reassembly Procedures
- Point Operation
APPENDIX6 topics
- SERVICE STANDARDS
- ENGINE OVERHAUL
- COOLING SYSTEM
- LUBRICATION SYSTEM
- CHARGING SYSTEM
- TIGHTENING TORQUE FOR EACH PART
Inside this manual
Real pages from this service manual (478 pages). Open the sample pages (PDF, 280 KB)
- Troubleshooting, page 36: LIST OF SYMPTOMS
- Diagram, page 148: Injector driver circuit diagram:
- Specifications, page 323: CRANK POSITION SENSOR NO.2
- Foldout diagram (color), page 478
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 478 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).