Toyota 5FBE10-18 Forklift Service Manual
461 pages · Publication CE306
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- Models
- 5FBE10-18
- Manual type
- Service Manual
- Pages
- 461
- Publication
- CE306
- Condition
- Brand new
What's inside
From the manual's own table of contents: 19 sections, 220 entries. See sample pages (PDF, 341 KB)
GENERAL22 topics
- EXTERIOR VIEWS
- VEHICLE MODEL
- FRAME NUMBER
- HOW TO READ THIS MANUAL
- EXPLANATION METHOD
- TERMINOLOGY
- ABBREVIATIONS
- LIST OF ABBREVIATIONS AND SYMBOLS
- OPERATIONAL TIPS
- CIRCUIT TESTER
- STANDARD BOLT & NUT TIGHTENING TORQUE
- BOLT STRENGTH TYPE IDENTIFICATION METHOD
- TIGHTENING TORQUE TABLE
- PRECOAT BOLTS
- HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE
- WIRE ROPE SUSPENSION ANGLE LIST
- SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE
- COMPONENTS WEIGHT
- RECOMMENDED LUBRICANTS AND CAPACITIES
- LUBRICATION CHART
- PERIODIC MAINTENANCE
- PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS
BATTERY8 topics
- SERVICE STANDARDS
- DISPLAY INDICATION
- OVERDISCHARGE ALARM FUNCTION
- BATTERY COMPARTMENT & MINIMUM WEIGHT REQUIRED
- TROUBLESHOOTING
- BATTERY ASSY
- REMOVAL - INSTALLATION
- INSPECTION
CONTROL CIRCUIT27 topics
- GENERAL
- MCS-IIIA CONTROLLER
- SPECIFICATIONS
- COMPONENTS
- CONTROL PANEL REMOVAL - INSTALLATION
- CONTACTOR PANEL REMOVAL - INSTALLATION
- INSPECTION
- DISASSEMBLY
- REASSEMBLY
- PANEL PARTS TIGHTENING TORQUE
- CONTINUITY CHECK WITH CIRCUIT TESTER
- OCL (OVERCURRENT LIMIT) VALUES
- ACCELERATION POTENTIOMETER ADJUSTMENT
- BRAKE SWITCH - STOP LAMP SWITCH ADJUSTMENT
- PARKING BRAKE SWITCH ADJUSTMENT
- MATERIAL HANDLING SWITCH ADJUSTMENT
- DIRECTION SWITCH
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
- PS CONTROLLER
- COMPONENTS
- INSPECTION (STD)
- REMOVAL - INSTALLATION (EHPS)
- EHPS CONTROLLER VOLTAGE MEASUREMENT
- INSPECTION (EHPS)
- REASSEMBLY (EHPS)
- STEERING POTENTIO INSTALLATION ADJUSTMENT
MULTI-DISPLAY FUNCTIONS9 topics
- DIAGNOSIS
- GENERAL
- ANALYZER
- GENERAL
- USING THE ANALYZER MODE
- METHOD FOR SELECTING EACH ITEM
- FUNCTIONAL EXPLANATION OF EACH TEST ITEM
- MASK FUNCTIONS
- PASSWORD INPUT METHOD
ELECTRICAL SYSTEM TROUBLESHOOTING11 topics
- TROUBLESHOOTING EXPLANATION
- DRIVE SYSTEM - MATERIAL HANDLING SYSTEM TROUBLES
- WHEN DIAGNOSTIC ERROR CODE IS DISPLAYED
- WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (DRIVE SYSTEM)
- WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (MATERIAL HANDLING SYSTEM)
- TROUBLESHOOTING-OTHERS
- TROUBLESHOOTING RELATED TO MULTI-DISPLAY AND MCS COMMUNICATION SYSTEM
- STEERING SYSTEM TROUBLES
- DIAGNOSIS ERRORS
- WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (STD)
- WHEN DIAGNOSTIC ERROR CODE IS NOT DISPLAYED (W/EHPS)
MOTOR18 topics
- DRIVE MOTOR
- GENERAL
- SPECIFICATIONS
- COMPONENTS
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
- PUMP MOTOR
- GENERAL
- SPECIFICATIONS
- COMPONENTS
- REMOVAL - INSTALLATION
- DISASSEMBLY INSPECTION REASSEMBLY
- POWER STEERING MOTOR
- GENERAL
- SPECIFICATIONS
- COMPONENTS
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
FRONT AXLE & TRANSMISSION7 topics
- SPECIFICATIONS
- COMPONENTS
- TRANSMISSION
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
- FRONT AXLE
- DISASSEMBLY - INSPECTION - REASSEMBLY
REAR AXLE8 topics
- REAR AXLE ASSY
- GENERAL
- SPECIFICATIONS
- COMPONENTS
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
- REAR AXLE HUB
- REMOVAL - INSTALLATION
STEERING11 topics
- HYDROSTATICS STEERING VALVE ASSY
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
- STEERING WHEEL
- REMOVAL - INSTALLATION
- MAST JACKET ASSY
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
- STEERING CYLINDER ASSY
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
BRAKE13 topics
- DISC BRAKE
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
- DISC BRAKE ADJUSTMENT
- BRAKE PEDAL
- REMOVAL - INSTALLATION
- BRAKE PEDAL ADJUSTMENT
- MASTER CYLINDER
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
- PARKING BRAKE
- REMOVAL - INSTALLATION
- AIR BLEEDING FROM BRAKE SYSTEM
BODY6 topics
- BODY FRAME
- COMPONENTS
- BATTERY HOOD
- BALANCE WEIGHT
- COMBINATION METER
- DISASSEMBLY - INSPECTION - REASSEMBLY
MATERIAL HANDLING SYSTEM3 topics
- NATURAL DROP TEST
- NATURAL FORWARD TILT TEST
- OIL LEAK TEST
MAST13 topics
- V MAST ASSY
- LIFT BRACKET
- CHAIN
- FORK
- MAST ADJUSTMENT
- LIFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING)
- V MAST ASSY
- CHAIN
- FORK
- SV MAST ASSY
- FV MAST ASSY
- FSV MAST ASSY
- LIFT CYLINDER ROD SHIM ADJUSTMENT
CYLINDERS17 topics
- GENERAL
- SPECIFICATIONS
- COMPONENTS
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
- TILT CYLINDER
- GENERAL
- SPECIFICATIONS
- COMPONENTS
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
- LIFT CYLINDER ASSY (1994.1)
- GENERAL
- SPECIFICATIONS
- COMPONENTS
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
OIL PUMP12 topics
- OIL PUMP ASSY
- GENERAL
- SPECIFICATIONS
- COMPONENTS
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
- TEST PROCEDURE
- POWER STEERING PUMP ASSY
- GENERAL
- SPECIFICATIONS
- COMPONENTS
- REMOVAL - INSTALLATION
OIL CONTROL VALVE7 topics
- HYDRAULIC CIRCUIT
- OIL CONTROL VALVE ASSY
- REMOVAL - INSTALLATION
- DISASSEMBLY - INSPECTION - REASSEMBLY
- RELIEF PRESSURE ADJUSTMENT
- OIL CONTROL VALVE LINK
- COMPONENTS
APPENDIX9 topics
- SST LIST
- SERVICE STANDARDS LIST
- CONNECTOR DRAWING (FOR OTHER THAN USA)
- CONNECTOR DRAWING (FOR USA)
- CPU BOARD & DC/SD BOARD CONNECTOR DRAWING
- CONNECTING DIAGRAM (FOR OTHER THAN USA)
- CONNECTING DIAGRAM (FOR USA)
- WIRING DIAGRAM (FOR OTHER THAN USA)
- WIRING DIAGRAM (FOR USA)
Inside this manual
Real pages from this service manual (461 pages). Open the sample pages (PDF, 341 KB)
- Specifications, page 126: (2) Parking brake application failure warning effective/ineffective selection
- Diagram, page 182: ERROR CODE E1: MAIN MATERIAL HANDLING CIRCUIT CURRENT SENSOR
- Troubleshooting, page 224: TROUBLESHOOTING RELATED TO MULTI-DISPLAY AND MCS
- Foldout diagram, page 460: WIRING DIAGRAM (FOR OTHER THAN U.S.A.)
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 461 pages
Quantity one is the manual described above.
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Binder not included
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).