Wacker Neuson 6001 Dumper Service Manual
300 pages · Publication 1000163656
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- Models
- 6001
- Manual type
- Service Manual
- Pages
- 300
- Publication
- 1000163656
- Condition
- Brand new
What's inside
From the manual's own table of contents: 101 sections, 311 entries. See sample pages (PDF, 795 KB)
Safety Information39 topics
- Safety Symbols Found in this Manual
- Warranty
- Designated Use and Exemption from Liability
- General Conduct and Safety Instructions
- Conditions for use
- User training and knowledge
- Preparing for use
- Modifications and spare parts
- Staff Qualifications and Basic Responsibilities
- User/owner responsibility
- Repair person qualifications
- Safety instructions Regarding Operation
- Startup and shutdown
- Work area awareness
- Danger area awareness
- Operating the machine
- Carrying passengers
- Mechanical integrity
- Driving on public roads
- Trailering and Transport
- Trailers
- Transport
- Temperature Range
- Safety Guidelines for Maintenance
- General maintenance notes
- Personal safety measures
- Preparing for maintenance and repair work
- Performing maintenance and repairs
- Special Hazards
- Battery
- Tracks (Track dumpers)
- Electric energy
- Hydraulics
- Noise
- MSDS
- Tires (Wheel dumpers)
- Safety Guidelines while using Internal Combustion Engines
- Guidelines for running the engine
- Guidelines for fueling the engine
Operation10 topics
- Important information on this Service Manual
- Type labels and component numbers
- Machine overview
- Operating equipment overview
- Operating equipment (legend)
- Control stand
- Instrument panel
- Dumper without cab (up to AB60997D)
- Dumper with cab (option) up serial number AB60997D
- Dumper without/with cab (option) from serial number AD60001D
Maintenance prop2 topics
- Front skip maintenance prop
- Swivel skip maintenance prop
Centre pivot prop
Specifications
Chassis
Engine2 topics
- Engine capacities
- Engine tightening torques
Travelling drive
Brakes
Steering system
Work hydraulics
Loader unit
Drive specifications
Vibration
Electric system2 topics
- Up to serial no. AB60997D
- From serial no. AD60001D
Tyres
Noise levels
Coolant compound table
General tightening torques3 topics
- Tightening torques for hydraulic screw connections (dry assembly)
- Tightening torques for high-resistance screw connections
- Tightening torques for Nordlock lock washers
Dimensions model 6001 (up to AB60997D)
Dimensions model 6001 HF (Hydrostat/front tip)
Dimensions model 6001 HF (Hydrostat/front tip) with cab
Dimensions model 6001 HS (Hydrostat/swivel)
Dimensions model 6001 HS (Hydrostat/swivel) with cab
Show all 101 sections
Maintenance
Engine/machine fluids and lubricants (up to AB60997D)
Maintenance plan (overview)
Service package
Introduction
Fuel system7 topics
- Specific safety instructions
- Refuelling
- Stationary fuel pumps
- Diesel fuel specification
- Bleeding the fuel system
- Fuel prefilter with water separator (up to serial no. AB60997D)
- Replacing the fuel filter
Engine lubrication system4 topics
- Checking the oil level
- Filling up engine oil
- Changing engine oil
- Replacing the engine oil filter cartridge
Cooling system54 topics
- Checking/filling up coolant
- Draining coolant
- Air filter
- Weekly check of air filter for dirt
- Replacing the filter
- Functional check once a week of the dust valve
- V-belt
- Checking V-belt tension
- Retightening the V-belt
- Gearbox lubrication system (up to AB60997D)
- Filling up gearbox oil
- Changing gearbox oil
- Replacing the gearbox oil filter cartridge
- Hydraulic system
- Checking the hydraulic oil level
- Filling up hydraulic oil
- Changing hydraulic oil
- Monitoring the hydraulic oil reflux filter
- Replacing the hydraulic oil reflux filter
- Checking hydraulic pressure lines
- Lubrication points
- Tyre maintenance and checks
- Checks once a day
- Checks once a week
- Changing wheels
- Removing the wheels
- Fitting the wheels
- Axles
- Checking the oil level and filling up oil
- Draining oil
- Electric system
- Service and maintenance work at regular intervals
- Instructions concerning specific components
- Alternator
- General maintenance work
- Cleaning
- General instructions for all areas of the machine
- Exterior of the machine
- Engine compartment
- Screw connections and attachments
- Pivots and hinges
- Engine overview 1104 C-44
- Engine overview 1104 C-44T
- Fuel system
- Checking and adjusting valve clearance
- Tightening order for cylinder head bolts
- Checking the injection nozzles
- Pressure check
- Checking the nozzle jet
- Injection time
- Adjusting engine revs
- Compression
- Checking the coolant thermostat
- Checking the thermal switch
Oil pressure switch
Checking the coolant circuit
TD 2011 L04 W engine overview (from serial no. AD60001D)
Checking and adjusting valve clearance
Checking and adjusting the fuel injectors
Adjusting engine revs
Compression pressure
Removing/mounting the cylinder head1 topic
- Intake/exhaust manifold
Replacing the injection pump/setting fuel injection time
Engine trouble
Torque converter gearbox SS620 (from serial no. AA60004D to AB60997D)1 topic
- Section SS 600
Torque converter gearbox PS750 (opt) from serial no. AB60078D to AB60997D2 topics
- Section PS 750
- Oil level check on torque converter gearbox
Cardan shaft
Transfer gearbox (from serial no. AA60004D to AB60997D)
Travelling drive diagram (up to serial no. AB60997D)
Test instructions SS6204 topics
- Check: converter pressure
- Check: main pressure
- Check: clutch pressure (forwards & reverse)
- Check: oil cooler flow capacity (in neutral position)
Test instructions PS7503 topics
- Checking converter pressure (up to AB60997D)
- Checking main pressure (up to AB60997D)
- Check: oil cooler flow capacity (in neutral position) up to AB60997D
Hydrostat (from serial no. AD60001D)3 topics
- Automotive driving
- Closed circuit with inching valve
- Variant
Variable displacement motor A6VM160HA2U13 topics
- High-pressure-sensitive regulation
- Travelling drive overview
- Hydraulic diagram
Replacing external components (hydraulic motor)4 topics
- Replacing the rotary shaft lip seal
- Replacing seals
- Control unit
- Sealing the cover
Hydraulic motor settings2 topics
- Checking control initiation
- Checking the settings
Variable displacement pump A4VG71DA1D8 (from serial no. AD60001D)3 topics
- Variable displacement pump: diagram
- Power train overview
- Connecting plate with valves
Inching valve1 topic
- Inching
Replacing components (hydraulic pump)5 topics
- Seals
- Auxiliary (boost) pump
- Replacing the inching valve
- Towing
- Opening the high-pressure circuit
Axles32 topics
- Axle type label
- Drain, filler and check plug
- Transfer gearbox
- Tightening torques
- Wheel screws
- General tightening torques (Nm)
- Cardan shaft
- Transfer gearbox (up to serial no. AB60997D)
- Semiaxles (up to serial no. AB60997D)
- Wheel hub
- Brakes (up to serial no. AB60997D)
- Differential (up to serial no. AB60997D)
- Drive housing (from serial no. AD60001D)
- Semiaxles (from serial no. AD60001D)
- Rear axle
- Brakes (from serial no. AD60001D)
- Differential (from serial no. AD60001D)
- Removing the double cardan shaft (rear axle)
- Assembling the joint housing (rear axle)
- Removing the rear axle planetary drive
- Mounting the rear axle planetary drive
- Special tools
- Brake circuit (up to serial no. AB60997D)
- Brake circuit (from serial no. AD60001D)
- Service brake
- Steering circuit
- Steering unit: diagram
- Function
- Steering unit connections
- Exploded view of steering unit (up to serial no. AB60997D)
- Priority valve overview
- Priority valve (legend)
Hydraulic system7 topics
- Gear pump
- Manual spool connections: overview
- Swivel skip spool (up to serial no. AB60997D)
- Swivel skip spool (from serial no. AD60001D)
- Front skip spool (up to serial no. AB60997D)
- Front skip spool (from serial no. AD60001D)
- Dumping the skip: hydraulic diagram
Swivelling the skip (option): hydraulics diagram
Test instructions2 topics
- Checking the work hydraulics on a swivel skip machine
- Checking the work hydraulics on a front skip machine
A4 diagram (up to serial no. AB60997D)1 topic
- Diagram (up to AB60997D): legend
A4 diagram (from serial no. AD60001D)1 topic
- Diagram (from AD60001D): legend
A3 hydraulics diagram (up to serial no. AB60997D)
A3 hydraulics diagram (from serial no. AD60001D)
Ohm's Law (current, voltage, resistance); power
Measuring equipment, measuring methods
Relays1 topic
- Use, mode of function
Electric units2 topics
- Fuse box
- Relays
Operating equipment overview1 topic
- Dumper with cab (option) from serial number AD60001D
Wiring diagram legend (up to AB60997D)
Wiring diagram version 1 A4 (up to AB60997D)
Wiring diagram legend (from AD60001D)
A4 wiring diagram (from AD60001D)
Wiring harness legend 1000129021: main wiring harness (up to AB60997D)
Wiring harness 1000129021: main wiring harness (up to AB60997D)
Wiring harness legend 1000174363: main wiring harness (from AD60001D)
Wiring harness 1000182212: main wiring harness (from AD60001D)
Wiring harness 1000115003 main wiring harness with Powershift option
Wiring harness legend 1000115817: additional Powershift electrics1 topic
- Shift positions
Wiring harness 1000115817: additional Powershift electrics
A3 wiring diagram legend (up to AB60997D)
A3 wiring diagram (up to AB60997D)
Wiring harness legend 1000115003: main wiring harness (up to AB60997D)
Wiring harness 1000115003: main wiring harness (up to AB60997D)
Wiring harness legend 1000182212: main wiring harness (from AD60001D)
Wiring harness 1000115003 main wiring harness (Powershift option)7 topics
- Wiring harness 1000115002 engine wiring harness (legend)
- Wiring harness 1000115002 engine wiring harness
- base
- Wiring harness 1000075039 telltale/indicator base
- Wiring harness 1000115017 ignition lock base
- harness (up to AB60997D)
- harness (from AD60001D)
Air filter
Fluids and lubricants
I Engine
Important information Noise levels
On this service manual
Instrument panel overview
Checking the gearbox oil level
Checking the hydraulic oil level
Engine and hydraulics cooling system
Filling in engine oil
Filling in gearbox oil
Filling up coolant
Maintenance plan
Screw connections
Tyre maintenance
Inside this manual
Real pages from this service manual (300 pages). Open the sample pages (PDF, 794 KB)
- Troubleshooting, page 19: SERV-HB 6001 EN – Edition 2.0 * 6001s100.fm
- Specifications, page 43: SERV-HB 6001 EN – Edition 2.0 * 6001s210.fm
- Diagram, page 283: Electric system
- Color page, page 28: SERV-HB 6001 EN – Edition 2.0 * 6001s110.fm
- Color page, page 191: SERV-HB 6001 EN – Edition 2.0 * 6001s610.fm
- Foldout diagram, page 284: Electric system
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 6001 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 1000163656$69.85
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 300 pages
Quantity one is the manual described above.
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