Bobcat 2400 Skid Steer Loader Service Manual
390 pages · Publication 6720455_5_90
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- Models
- 2400
- Manual type
- Service Manual
- Pages
- 390
- Publication
- 6720455_5_90
- Condition
- Brand new
What's inside
From the manual's own table of contents: 23 sections, 402 entries. See sample pages (PDF, 524 KB)
MAINTENANCE SAFETY
FOREWORD
SAFETY INSTRUCTIONS
SERIAL NUMBER LOCATIONS
LOADER SERIAL NUMBER
ENGINE SERIAL NUMBER
DELIVERY REPORT
BOBCAT ARTICULATED LOADER IDENTIFICATION
PREVENTIVE MAINTENANCE
SERVICE SCHEDULE41 topics
- LIFTING AND BLOCKING THE LOADER
- Procedure
- TRANSPORTING THE LOADER
- Procedure
- LIFT ARM STOP
- Procedure
- STEERING FRAME LOCK
- Procedure
- AIR CLEANER
- Replacement Of Filter Element
- FUEL SYSTEM
- Fuel Specifications
- Filling The Fuel Tank
- ENGINE LUBRICATION SYSTEM
- Checking Engine Oil
- Replacement Of Oil And Filter
- ENGINE COOLANT SYSTEM
- Checking Coolant Level
- Removing Coolant From The Cooling System
- Radiator Side Screen
- Cooling System Maintenance
- USING A BOOSTER BATTERY (JUMP STARTING)
- Procedure
- HYDRAULIC/HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- Hydraulic/Hydrostatic Filter Replacement
- Hydraulic Fluid Replacement
- SPARK ARRESTOR MUFFLER
- Cleaning Procedure
- TIRE MAINTENANCE
- Wheel Nuts
- Tire Rotation
- Tire Inflation
- FRONT AND REAR DIFFERENTIAL
- Checking Differential Oil Level
- Checking Gear–Drop Box Oil Level
- Checking Wheel End Oil Level
- LUBRICATION OF THE LOADER
- Procedure
- BLOWER FILTER (OPERATOR CAB)
- Cleaning The Filter
HYDRAULIC SYSTEM
HYDRAULIC / HYDROSTATIC SCHEMATICS69 topics
- TROUBLESHOOTING
- HYDRAULIC SYSTEM INFORMATION
- Flare Connections
- O–Ring Face Seal Connection
- Straight Thread O–Ring Fitting
- Tubelines And Hoses
- TILT CYLINDER
- Checking The Tilt Cylinder
- Removal And Installation
- Pivot Pin Seals
- Bucket Anti–Roll Back Linkage Adjustment (11000 Series)
- Bucket Indicator Linkage Adjustment (12000 Series)
- LIFT CYLINDER
- Checking The Lift Cylinder
- Removal And Installation
- STEERING CYLINDER
- Checking The Steering Cylinder
- Removal And Installation
- Rod End Bearing
- HYDRAULIC CONTROL VALVE (11000 Series)
- Checking The Main Relief Valve
- Main Relief Valve
- Removal And Installation
- HYDRAULIC CONTROL VALVE (12000 Series)
- Checking The Main Relief Valve
- Main Relief Valve
- Removal And Installation
- BUCKET POSITION VALVE
- Removal And Installation
- HYDRAULIC PUMP (11000 Series)
- Checking Hydraulic Pump Output (Small Section)
- Checking Hydraulic Pump Output (Large Section)
- Removal And Installation
- HYDRAULIC PUMP (12000 Series)
- Checking Hydraulic Pump Output (Small Section)
- Checking Hydraulic Pump Output (Large Section)
- Removal And Installation
- PORT BLOCK (11000 Series)
- Removal And Installation
- Normally–Open Switch
- Charge Pressure Switch
- Temperature Sender
- Oil Cooler By–Pass Valve
- Two–Speed Solenoid
- PORT BLOCK (12000 Series)
- Removal And Installation
- Two–Speed Solenoid
- Normally–Open Switch
- Temperature Sender
- Oil Cooler By–Pass Valve
- HYDRAULIC VALVE CONTROL HANDLE (11000 Series)
- Removal And Installation
- Disassembly And Assembly
- Control Handle Electrical Harness
- HYDRAULIC VALVE CONTROL HANDLE (12000Series)
- Removal And Installation
- Disassembly And Assembly
- STEERING CONTROL VALVE
- Removal And Installation
- Disassembly
- Inspection
- Assembly
- Checking Steering Relief Valve
- HYDRAULIC RESERVOIR
- Removal And Installation
- PRIORITY VALVE
- Removal And Installation
- Disassembly And Assembly
- Adjustment Of Steering Relief Valve
HYDROSTATIC SYSTEM
TROUBLESHOOTING26 topics
- HYDROSTATIC SYSTEM INFORMATION
- High Pressure Relief/Replenishing Valve Function
- HYDROSTATIC MOTOR
- Removal And Installation
- MULTI–DISC BRAKE
- Removal And Installation
- Disassembly And Assembly
- HYDROSTATIC PUMP (11000 Series)
- Checking Charge Pressure
- Checking The High Pressure Relief/Replenishing Valve
- Removal And Installation
- HYDROSTATIC PUMP (12000 Series)
- Checking Charge Pressure
- Checking The High Pressure Relief/Replenishing Valve
- Removal And Installation
- DRIVE BELT
- Adjustment
- Removal And Installation
- DRIVE BELT TENSION PULLEY
- Removal And Installation
- FOOT PEDAL CONTROL (11000 Series)
- Removal And Installation
- FOOT PEDAL CONTROL (12000 Series)
- Removal And Installation
- TOWING THE LOADER
- Procedure
DRIVE SYSTEM27 topics
- DRIVE SHAFT
- Removal And Installation
- AXLE AND DIFFERENTIAL
- Front Axle Removal And Installation
- Rear Axle Removal And Installation
- Oscillation Blocks And Bushings
- Oscillation Frame Removal And Installation
- Axle Hub Housing Removal And Installation
- Axle Hub Housing Disassembly
- Axle Hub Housing Assembly
- Axle Hub Removal And Installation
- Axle Seal Removal And Installation
- Axle End Housing Removal And Installation
- Axle End Housing Disassembly And Assembly
- Axle Housing End Clearance
- Axle End Cover Removal And Installation
- Differential Axle And Seal
- Brake And Drum
- Disassembly Of Differential
- Assembly Of The Differential
- DROP–BOX GEARCASE
- Removal And Installation
- Disassembly And Assembly
- BRAKE PEDAL MECHANISM
- Removal And Installation
- Disassembly And Assembly
- Brake Pedal Adjustment
MAIN FRAME
FLOOR PANEL38 topics
- Removal And Installation
- THROTTLE COVER
- Removal And Installation
- SEAT AND SEAT MOUNTING FRAME
- Removal And Installation
- REAR FLOOR PANEL
- Removal And Installation
- ENGINE HOOD
- Removal And Installation
- Hood Adjustment (12000 Series)
- BOB–TACH TILT ROD (11000 Series)
- Removal And Installation
- BOB–TACH TILT ROD (12000 Series)
- Removal And Installation
- TILT TRANSFER ARM (11000 Series)
- Removal And Installation
- TILT TRANSFER ARM (12000 Series)
- Removal And Installation
- BOB–TACH
- Removal And Installation
- Bob–Tach Wedges
- STEERING WHEEL (11000 Series)
- Removal And Installation
- STEERING WHEEL (12000 Series)
- Removal And Installation
- STEERING COLUMN
- Removal And Installation
- Tilt Lock Mechanism
- FUEL TANK
- Removal And Installation
- Fuel Sender
- REAR DOOR (12000 Series)
- Removal And Installation
- Adjustment
- LOADER MAIN FRAME
- Separating The Front And Rear Main Frame
- Bottom Pivot Pin Bearing
- Top Pivot Pin Bearing
ELECTRICAL SYSTEM
ELECTRICAL SCHEMATICS43 topics
- ELECTRICAL SYSTEM
- Description
- Electrical Breaker (11000 Series)
- Fuses (11000 Series)
- Fuses (12000 Series)
- Electrical System Service
- SEALED ELECTRICAL TERMINAL
- Removal And Installation
- DIODES
- Checking The Diodes
- BATTERY
- Checking The Battery
- Removal And Installation (11000 Series)
- Removal And Installation (12000 Series)
- ALTERNATOR
- Belt Tension
- Troubleshooting The Alternator
- Checking The Alternator Output
- Removal And Installation
- Disassembly And Assembly
- Brush Inspection
- Testing Diode–Trio & Rectifier Assembly
- Checking The Stator
- Rotor Testing And Inspection
- Replacing The Rear Rotor Bearing
- Inspection Of Rear Housing
- STARTER (11000 Series)
- Checking The Starter
- Removal And Installation
- Disassembly And Assembly
- Cleaning And Inspection
- Replacing The Brushes
- STARTER (12000 Series)
- Checking The Starter
- Removal And Installation
- Disassembly And Assembly
- Cleaning And Inspection
- INSTRUMENT PANEL (11000 Series)
- Removal And Installation
- INSTRUMENT PANEL (12000 Series)
- Removal And Installation
- SIGNAL LIGHT CONTROL
- Removal And Installation
ENGINE SERVICE90 topics
- VALVE CLEARANCE
- Adjustment
- AIR CLEANER HOUSING
- Removal And Installation
- FUEL FILTERS
- Water Trap
- Removal And Installation
- Removing Air From The Fuel System
- FUEL LIFT PUMP
- Checking
- Removal And Installation
- FUEL INJECTION PUMP
- Removal And Installation
- TIMING
- Engine Timing To Injection Pump
- Checking Timing Mark On Injection Pump Flange
- FUEL INJECTOR NOZZLES
- Removal And Installation
- Checking
- ENGINE COMPRESSION
- Checking
- COOLANT RECOVERY TANK
- Removal And Installation
- RADIATOR AND OIL COOLER
- Removal And Installation
- RADIATOR FAN
- Removal And Installation
- ENGINE
- Removal And Installation
- ENGINE FLYWHEEL
- Removal And Installation
- Flywheel Ring Gear
- ENGINE MUFFLER
- Removal And Installation
- CYLINDER HEAD
- Removing The Cylinder Head
- Cylinder Head Surface Alignment
- Installing The Cylinder Head
- VALVES
- Removal Of The Valves
- Installing The Valves
- Reconditioning The Valve And Valve Seats
- Installing Valve Guides
- Installing The Valve Seats
- Checking The Valve Springs
- ROCKER ARMS
- Disassembly
- Assembly
- PISTON AND CONNECTING RODS
- Removal
- Disassembly
- Inspection
- Installation
- CYLINDER LINERS
- Inspection
- Removal
- Installation
- MAIN BEARINGS
- Removal
- Installation
- Crankshaft End Play
- CRANKSHAFT
- Removal
- Checking
- Installation
- REAR MAIN OIL SEAL
- Removal And Installation
- TIMING CASE COVER
- Removal And Installation
- IDLER GEAR AND HUB
- Removal And Installation
- CAMSHAFT GEAR
- Removal And Installation
- FUEL INJECTION PUMP GEAR
- Removal
- Installation
- CRANKSHAFT GEAR
- Removal
- TIMING CASE
- Removal And Installation
- CAMSHAFT
- Removal And Installation
- BALANCER UNIT AND OIL PUMP
- Balancer Removal And Installation
- Engine Timing To Balancer Unit
- Oil Pump Removal And Installation
- Oil Pump Inspection
- Oil Pump Relief Valve
- Balancer Disassembly And Assembly
- Inspection
SPECIFICATIONS
LOADER SPECIFICATIONS – 240045 topics
- LOADER DIMENSIONS
- OPERATION & PERFORMANCE
- ENGINE
- HYDRAULIC SYSTEM
- ELECTRICAL
- DRIVE SYSTEM
- CAPACITIES
- TIRES
- LOADER SPECIFICATIONS – 2410
- LOADER DIMENSIONS
- OPERATION & PERFORMANCE
- ENGINE
- HYDRAULIC SYSTEM
- ELECTRICAL
- DRIVE SYSTEM
- CAPACITIES
- TIRES
- ENGINE SPECIFICATIONS
- Cylinder Head
- Valve Guides
- Exhaust Valve
- Intake Valve
- Valve Springs
- Rocker Arms & Tappets
- Piston & Piston Rings
- Piston Pin & Bushing
- Cylinder Block & Liners
- Crankshaft, Main Bearings & Thrust Washer
- Connecting Rod and Bearings
- Camshaft & Thrust Washer
- Timing Case & Timing Gears
- Oil Pump, Gear & Relief Valve
- Cooling System & Water Pump
- Fuel Lift Pump
- Fuel Injection Pump & Injectors
- De–Rating for Altitude
- Balancer Unit
- Engine Bolt Torques
- Service Wear Limits
- Crankshaft Re–Grind Data
- HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
- Specifications
- DECIMAL AND MILLIMETER EQUIVALENTS
- U.S. TO METRIC CONVERSION
- STANDARD TORQUE SPECIFICATIONS FOR BOLTS
SERVICE MANUAL REVISIONS
Inside this manual
Real pages from this service manual (390 pages). Open the sample pages (PDF, 523 KB)
- Repair procedure, page 216: DROP–BOX GEARCASE (Cont’d)
- Diagram, page 294: ALTERNATOR (Cont’d)
- Specifications, page 360: BALANCER UNIT AND OIL PUMP (Cont’d)
- Color page, page 45
- Color page, page 271
- Foldout diagram (color), page 49
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 2400 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 6720455_5_90$69.79
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 390 pages
Quantity one is the manual described above.
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Ships in 1 business day.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).