Bobcat 600, 600D, 610, 611 Skid Steer Loader Service Manual
214 pages · Publication 6556276_6_87
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What's inside
From the manual's own table of contents: 20 sections, 260 entries. See sample pages (PDF, 274 KB)
MAINTENANCE SAFETY
FOREWORD
GENERAL SERVICE
SERVICE SCHEDULE33 topics
- TIRES
- LOADER LUBRICATION
- CHANGING AND ADDING HYDRAULIC OIL
- REMOVING WATER FROM HYDRAULIC TANKS
- BOB–TACH FRAME
- HYDRAULIC FLUID FILTERCHANGE
- ENGINE AIR CLEANER
- OIL TYPE AIR CLEANER
- HEAVY DUTY AIR CLEANER
- ENGINE OIL
- OIL SPECIFICATIONS FOR ENGINES
- ENGINE OIL FILTER (Wisconsin)
- ENGINE OIL FILTER (Duetz Diesel)
- OIL FILTER (Petter)
- CRANKCASE AIR VENT (Wisconsin)
- CRANKCASE AIR VENT (Deutz)
- FUEL SPECIFICATIONS
- FUEL FILTER
- EXCESS FUEL LEVER ADJUSTMENT (Deutz Engine)
- FUEL PUMP (Wisconsin)
- FUEL ADJUSTMENT (Petter)
- ENGINE COOLING SYSTEM
- WATER SCRUBBER MUFFLER (600 Diesel)
- IGNITION TIMING (Wisconsin Engine)
- DISTRIBUTOR MAINTENANCE (Wisconsin)
- SPARK PLUG (Wisconsin)
- ELECTRICAL SYSTEMS
- CHECKING REGULATOR AND RECTIFIER
- STATOR CHECKS
- ALTERNATOR CHECK
- REGULATOR CHECK #1
- REGULATOR CHECK #2
- REGULATOR CHECK #3
TROUBLESHOOTING
TROUBLESHOOTING THE DRIVE SYSTEM2 topics
- TROUBLESHOOTING THE HYDRAULIC SYSTEM
- TROUBLESHOOTING THE ENGINE
DRIVE SYSTEM
CLUTCH ADJUSTMENT32 topics
- Adjustment Procedure
- Steering Clutch Adjustment
- DISASSEMBLY & ASSEMBLY
- Disassembly
- Assembly
- INSTALLING CLUTCH NEEDLE BEARINGS
- DRIVE BELT INSTALLATION (Split Shaft)
- REMOVAL OF DRIVEN SHEAVE
- INSTALLING OF DRIVEN SHEAVE
- DRIVEN SHEAVE DISASSEMBLY
- ASSEMBLY OF DRIVEN SHEAVE (TAPERED JACKSHAFT)
- DISASSEMBLY OF DRIVE SHEAVE (STRAIGHT JACKSHAFT)
- ASSEMBLY OF DRIVEN SHEAVE (STRAIGHT JACKSHAFT)
- DRIVEN SHEAVE ALIGNMENT
- JACKSHAFT BEARING INSTALLATION
- REMOVAL OF VARIABLE DRIVE SHEAVE WITH ROTO SWIVEL INSIDE (600, 610 Gasoline and Diesel, Serial Number 72319 and Up)
- ROTO–SWIVEL DISASSEMBLY
- ROTO–SWIVEL ASSEMBLY
- ASSEMBLY PROCEDURES FOR 610 VARIABLE SPEED WITH ROTO–SWIVEL INSIDE
- REMOVAL OF VARIABLE SHEAVE WITH ROTO–SWIVEL OUTSIDE (600 Gasoline, LP and Diesel; Serial Number 67253–72318)
- REMOVAL OF FRAME SUPPORT VARIABLE SHEAVE (600 Gasoline and LP; serial Number 62796–67252)
- AXLE REMOVAL (FRONT AXLE)
- AXLE BEARING AND SEAL INSTALLATION
- INSTALLATION OF AXLE
- AXLE SPROCKET REMOVAL & INSTALLATION
- LOWER JACKSHAFT REMOVAL
- LOWER JACKSHAFT SPROCKET REPAIR
- LOWER JACKSHAFT INSTALLATION
- DRIVE CHAIN ADJUSTMENT
- BRAKE ASSEMBLY
- ASSEMBLY OF BRAKE
- BRAKE ADJUSTMENT
HYDRAULIC SYSTEM32 topics
- Hydraulic Circuit Operation
- HYDRAULIC SYSTEM (600 Electric and 600 Diesel W/Petter Engine) (Hydraulic Flow)
- Hydraulic System (600, 610 Gasoline and LP Gas) (Hydraulic Fluid Flow)
- HYDRAULIC SYSTEM (600 and 610 Diesel W/Deutz Engine) (Hydraulic Flow)
- RESTRICTOR FOR TILT HYDRAULIC CIRCUIT (Grapple Operation Only)
- CHECKING THE CONDITION OF HYDRAULIC SYSTEM
- RECOMMENDED HYDRAULIC OILFLOW RATE
- CHECKING CONDITION OF HYDRAULIC PUMP
- CHECKING THE PRESSURE SETTING OF THE CARTRIDGE RELEASE (In Lift and Auxiliary Control Valve)
- MASTER RELEASE VALVE ADJUSTMENT
- CARTRIDGE RELEASE ADJUSTMENT
- CHECKING VARIABLE SPEED VALVE PRESSURE ADJUSTMENT (Variable Speed Swivel Couplings)
- Variable Speed Control Valve With Holding Pressure Release Valve
- CHECKING PRESSURE ADJUSTMENT (Variable Speed Control Valve with no Holding Pressure Valve )
- VARIABLE SPEED CLOSING PRESSURE ADJUSTMENT (Variable Speed Control Valve with or with no Holding Release Valve)
- VARIABLE SPEED HOLDING RELEASE PRESSURE SETTING (600 PSI [4137 kPa] Minimum)
- DISASSEMBLY OF VARIABLE SPEED CONTROL VALVE (Seal Replacement with Control Valve in the Bobcat)
- ASSEMBLY OF VARIABLE SPEED CONTROL VALVE, SEAL REPLACEMENT WITH CONTROL VALVE IN THE BOBCAT (With Holding Release Valve)
- CONTROL VALVE SEAL INSTALLATION
- INSTALLING VALVE SPOOL SEALS IN THE VARIABLE SPEED CONTROL VALVE
- HYDRAULIC PUMP SERVICE (Webster Pump)
- ASSEMBLY OF HYDRAULIC PUMP (Webster Pump)
- HYDRAULIC PUMP DISASSEMBLY (Cessna Pump)
- HYDRAULIC PUMP ASSEMBLY (Cessna Pump)
- HYDRAULIC LIFT OR TILT CYLINDER DISASSEMBLY
- INSTALLATION OF CYLINDER SEALS
- HYDRAULIC CYLINDER ASSEMBLY
- HYDRAULIC PUMP ALIGNMENT (500 ELECTRIC)
- HYDRAULIC PUMP ALIGNMENT (600 Wisconsin)
- 37° Flare Connections
- Tubelines and Hoses
- Installing O–Rings
WISCONSIN ENGINE SERVICE
RETURN OF NORMAL COMPRESSION56 topics
- GOVERNOR ADJUSTMENT
- STORAGE OF ENGINE
- RETURN STORED ENGINE TO SERVICE
- CARBURETOR ADJUSTMENT
- CARBURETOR RECONDITIONING
- TO DISASSEMBLE THROTTLE BODY
- DISASSEMBLY OF THE FUEL BOWL
- O ASSEMBLE FUEL BOWL AND INTAKE ASSEMBLY
- TO ASSEMBLE THROTTLE BODY
- ASSEMBLY OF FUEL BOWL AND THROTTLE BODY
- LP CARBURETOR SERVICE
- CARBURETOR REMOVAL
- LP CARBURETOR RECONDITIONING
- DISASSEMBLY PROCEDURE LP CARBURETOR
- CLEANING AND INSPECTION
- ASSEMBLE LP CARBURETOR
- VAPORIZER & PRIMARY REGULATOR SERVICE
- DISASSEMBLING THE VAPORIZER
- TO ASSEMBLE THE VAPORIZER
- ADJUSTMENT OF VAPORIZER
- LP FUEL FILTER LOCK–OFF
- FUEL FILTER LOCK–OFF DISASSEMBLY
- ENGINE RECONDITIONING
- REMOVAL OF ENGINE
- REMOVAL OF ACCESSORIES
- REMOVAL OF FLYWHEEL
- REMOVAL OF AIR HOUSING
- REMOVAL OF CARBURETOR AND MANIFOLD
- REMOVAL OF CYLINDER HEAD
- REMOVAL OF GEAR COVER
- REMOVAL OF CAMSHAFT
- REMOVAL OF IDLER GEARAND SHAFT
- REMOVAL OF OIL PAN
- REMOVAL OF OIL PUMP
- REMOVAL OF PISTONS AND CONNECTING RODS
- REMOVAL OF VALVES AND SEAT INSERTS
- REMOVAL OF CYLINDER BLOCK
- REMOVAL OF CRANKSHAFT
- REMOVAL OF VALVE TAPPET
- ASSEMBLY OF ENGINE AFTER RECONDITIONING INSTALLATION OF VALVE TAPPETS
- INSTALLATION OF CAMSHAFT
- INSTALLATION OF CRANKSHAFT
- INSTALLATION OF VALVES AND SEAT INSERTS
- INSTALLATION OF CYLINDER BLOCKS
- INSTALLATION OF PISTON RINGS
- INSTALLATION OF PISTONS AND CONNECTING RODS
- INSTALLATION OF OIL PUMP
- OIL PAN INSTALLATION
- INSTALLATION OF IDLER GEAR AND SHAFT
- INSTALLATION OF CAMSHAFT GEAR
- INSTALLATION OF GEAR COVER
- INSTALLATION OF CYLINDER HEAD
- INSTALLATION OF CARBURETOR AND MANIFOLD ASSEMBLY
- INSTALLATION OF AIR HOUSING
- INSTALLATION OF FLYWHEEL
- INSTALLATION OF ACCESSORIES
DEUTZ ENGINE SERVICE
INSTRUCTIONS FOR TIGHTENING BOLTS AND STUDS38 topics
- CHECK AND ADJUSTMENTS
- Adjustment of Valve Clearance
- Compression Check
- Checking Fuel System
- Checking Fuel Injection Pump
- To Find top Dead Center And Start Of Fuel Injection
- Adjustment Of Start Of Fuel Injection
- TO ASSEMBLE THE ENGINE
- INSPECTION AND REPAIR
- Checking The Crankshaft
- Reconditioning Crankshaft
- Checking Crankcase
- Checking And Installing Main Bearing
- Checking And Installing Camshaft And Bearings
- Checking The Oil Pump
- Installing A New Gear Starter Ring On Flywheel
- Checking Front Cover And Repair Of Engine Governor
- Check and Repair Of The Governor
- Checking And Replacement Of Connecting Rod Bearings
- Checking And Replacement Of Piston Pin Bushing
- Checking Cylinders
- Checking And Measuring Pistons
- Repair Of Cylinder Head
- Repair Of Rocker Arms
- Repair Of Cooling Air Blower
- Removing And Installing A Fuel Injection Nozzle
- GENERAL ENGINE DATA (F2L410)
- Torque Specifications (Deutz Engine)
- FITS, CLEARANCES, ADJUSTMENTS – DEUTZ ENGINE
- Oil System
- Fuel System
- Governor, Front Cover and Throttle
- Cylinder Head and Valves
- Cylinder and Piston
- Camshaft, Crankshaft, Bearings
- SPECIAL TOOLS
- Mainframe & Hydraulics
- Deutz Engine Tools
PETTER ENGINE SERVICE
ENGINE DISASSEMBLY AND REPAIR20 topics
- Removal Of Connecting Rod
- Removal Of Crankshaft
- Removal Of Camshaft
- Removal Of Oil Pump And Governor Assembly
- Oil Filter
- Lubricating Oil Pump
- Installation Of Camshaft
- Connecting Rod Assembly
- Installation Of Cylinders And Pistons
- Piston Assembly
- Installation Of Cylinder Heads
- Installation Of Valve Rocker Gear
- Adjustment Of Valve Rockers
- Adjustment Of Decompressor
- Fuel Pump Installation
- Fuel Filter Assembly
- Fuel And Oil Filter Assembly
- Timing The Engine
- Injector Installation
- TECHNICAL DATA (Fits, Clearances & Torques)
SPECIFICATIONS
ENGINE SPECIFICATIONS (WISCONSIN)27 topics
- Fuel Specifications
- LOADER (WISCONSIN GAS)
- OPERATIONAL & PERFORMANCE
- LOADER (WISCONSIN GAS)
- OPERATIONAL & PERFORMANCE
- ENGINE SPECIFICATIONS (DEUTZ)
- ENGINE SPECIFICATIONS (Deutz F2L 411)
- Fuel System
- 600D LOADER (DEUTZ DIESEL)
- OPERATIONAL & PERFORMANCE
- LOADER (DEUTZ DIESEL)
- OPERATIONAL & PERFORMANCE
- 611D LOADER (BUREAU OF MINES APPROVED)
- OPERATIONAL & PERFORMANCE
- ENGINE SPECIFICATIONS (PETTER)
- Fuel Specifications
- 600D LOADER (DEUTZ DIESEL)
- OPERATIONAL & PERFORMANCE
- MOTOR SPECIFICATIONS, (ELECTRIC)
- 600E LOADER (RELIANCE ELECTRIC)
- OPERATIONAL & PERFORMANCE
- TECHNICAL DATA
- LOADER TORQUE SPECIFICATIONS
- Hydraulic Fluid
- DECIMAL AND MILLIMETER EQUIVALENTS
- U.S. TO METRIC CONVERSION
- STANDARD TORQUE SPECIFICATIONS FOR BOLTS
ALPHABETICAL INDEX
SERVICE BULLETINS
SERVICE MANUAL REVISIONS
Inside this manual
Real pages from this service manual (214 pages). Open the sample pages (PDF, 273 KB)
- Diagram, page 29: LEGEND
- Troubleshooting, page 38: 2–2 TROUBLESHOOTING THE HYDRAULIC SYSTEM (Cont’d)
- Specifications, page 179: ENGINE SPECIFICATIONS (DEUTZ)
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This manual: Service Manual 6556276_6_87$69.95
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 214 pages
Quantity one is the manual described above.
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