Bobcat S100 Skid Steer Loader Service Manual
511 pages · Publication 6987131_4_11
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- Models
- S100
- Serial coverage
- SN AB6411001-AB6419999
- Manual type
- Service Manual
- Pages
- 511
- Publication
- 6987131_4_11
- Condition
- Brand new
What's inside
From the manual's own table of contents: 22 sections, 493 entries. See sample pages (PDF, 324 KB)
MAINTENANCE SAFETY
FOREWORD16 topics
- SAFETY INSTRUCTIONS
- FIRE PREVENTION
- Maintenance
- Operation
- Electrical
- Hydraulic System
- Fueling
- Starting
- Spark Arrestor Exhaust System
- Welding And Grinding
- Fire Extinguishers
- SERIAL NUMBER LOCATIONS
- Loader Serial Number
- Engine Serial Number
- DELIVERY REPORT
- LOADER IDENTIFICATION
SAFETY & MAINTENANCE
LIFTING AND BLOCKING THE LOADER72 topics
- Procedure
- LIFT ARM SUPPORT DEVICE
- Installing
- Removing
- OPERATOR CAB
- Description
- Raising
- Lowering
- Cab Door Sensor
- TRANSPORTING THE LOADER ON A TRAILER
- Loading And Unloading
- Fastening
- TOWING THE LOADER
- Procedure
- REMOTE START TOOL KIT-MEL1563
- Remote Start Tool - MEL1563
- Service Tool Harness Control - MEL1565
- Service Tool Harness Communicator - MEL1566
- Remote Start Procedure
- REMOTE START TOOL (SERVICE TOOL) KIT - 7003031
- Description
- Remote Start Tool (Service Tool) - 7003030
- Loader Service Tool Harness - 6689747
- Computer Service Tool Harness - 6689746
- Remote Start Procedure
- SERVICE SCHEDULE
- Chart
- AIR CLEANER SERVICE
- Replacing Filter Elements
- ENGINE COOLING SYSTEM
- Cleaning
- Checking Level
- Removing And Replacing Coolant
- FUEL SYSTEM
- Fuel Specifications
- Biodiesel Blend Fuel
- Filling The Fuel Tank
- Fuel Filter
- Removing Air From The Fuel System
- ENGINE LUBRICATION SYSTEM
- Checking And Adding Engine Oil
- Engine Oil Chart
- Removing And Replacing Oil And Filter
- HYDRAULIC / HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- Hydraulic / Hydrostatic Fluid Chart
- Removing And Replacing Hydraulic Fluid
- Removing And Replacing Hydraulic / Hydrostatic Filter
- Removing And Replacing Case Drain Filters
- Removing And Replacing Hydraulic Charge Filter
- Breather Cap
- FINAL DRIVE TRANSMISSION (CHAINCASE)
- Checking And Adding Oil
- Removing And Replacing Oil
- BOB-TACH (HAND LEVER)
- Inspection And Maintenance
- LUBRICATING THE LOADER
- Lubrication Locations
- TIRE MAINTENANCE
- Wheel Nuts
- Rotating
- Mounting
- SPARK ARRESTER MUFFLER
- Cleaning Procedure
- PIVOT PINS
- Inspection And Maintenance
- LOADER STORAGE AND RETURN TO SERVICE
- Storage
- Return To Service
- STOPPING THE ENGINE AND LEAVING THE LOADER
- Procedure
- Emergency Exit
HYDRAULIC SYSTEM
HYDRAULIC / HYDROSTATIC SCHEMATICS69 topics
- HYDRAULIC SYSTEM INFORMATION
- Glossary Of Hydraulic / Hydrostatic Symbols
- Troubleshooting
- CYLINDER (LIFT)
- Testing
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- CYLINDER (TILT)
- Testing
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- MAIN RELIEF VALVE
- Description
- Testing
- Adjusting
- Removal And Installation
- HYDRAULIC CONTROL VALVE
- Description
- Removal And Installation
- Identification Chart
- Load Check Valve Removal And Installation (Tilt And Auxiliary)
- Anti-Cavitation Valve Removal And Installation (Lift, Rod End)
- Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)
- Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)
- Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)
- Port Relief Valve Removal And Installation
- Rubber Boot Removal And Installation
- End Cap / Spool Lock Block Removal And Installation
- Lift Spool And Detent Removal And Installation
- Tilt Spool Removal And Installation
- Auxiliary Spool Removal And Installation
- Solenoid Removal And Installation
- Lock Valve Removal And Installation
- Main Relief Valve Removal And Installation
- LIFT ARM BYPASS CONTROL VALVE
- Description
- Testing
- Removal And Installation
- Disassembly And Assembly
- HYDRAULIC PUMP
- Description
- Pump Test At Quick Couplers
- Direct Pump Test
- Direct Pump Test (Charge Section)
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- Hydraulic Pump Start Up
- HYDRAULIC / HYDROSTATIC FILTERS
- Description
- Hydraulic / Hydrostatic Filter Housing Removal And Installation
- HYDRAULIC FLUID RESERVOIR
- Description
- Removal And Installation
- Hydraulic Fluid Screen
- OIL COOLER
- Description
- Removal And Installation
- BUCKET POSITION VALVE
- Description
- Solenoid Removal And Installation
- Solenoid Testing
- Removal And Installation
- Disassembly And Assembly
- FRONT AUXILIARY HYDRAULIC COUPLERS
- Description
- Removal And Installation
HYDROSTATIC SYSTEM
HYDROSTATIC SYSTEM INFORMATION30 topics
- Description
- Troubleshooting
- HYDROSTATIC MOTOR
- Description
- Removal And Installation
- Parts Identification
- Disassembly And Assembly
- CHARGE PRESSURE
- Description
- Testing
- Sender Removal And Installation
- Adjusting
- HYDROSTATIC PUMP
- Description
- Replenishing / High Pressure Relief Valve Removal And Installation
- Removal And Installation
- Hydrostatic Pump Startup
- Parts Identification
- Disassembly
- Assembly
- DRIVE BELT
- Description
- Shield Removal And Installation
- Adjusting
- Belt Removal And Installation
- Tensioner Pulley Removal And Installation
- Tensioner Pulley Disassembly And Assembly
- CASE DRAIN FILTER
- Description
- Disassembly And Assembly
DRIVE SYSTEM
BRAKE11 topics
- Description
- Disk Removal And Installation
- DRIVE COMPONENTS
- Description
- Axle Seal Removal And Installation
- Axle Sprocket And Bearings Removal And Installation
- Chain Removal And Installation
- CHAINCASE
- Description
- Front Cover Removal And Installation
- Center Cover Removal And Installation
MAINFRAME
SEAT BAR74 topics
- Description
- Removal And Installation
- Disassembly And Assembly
- Compression Spring Disassembly And Assembly
- Gas Cylinder Removal And Installation
- Gas Cylinder Bracket Disassembly And Assembly
- Removal And Installation
- OPERATOR SEAT
- Removal And Installation
- Seat Belt Removal And Installation
- OPERATOR SEAT (SUSPENSION)
- Removal And Installation
- Slide Rail Removal And Installation
- Seat Belt Removal And Installation
- Lower Cushion Removal And Installation
- Back Cushion Removal And Installation
- Shock Removal And Installation
- 3-Point Seat Belt Removal And Installation
- BOB-TACH HAND LEVER
- Description
- Removal And Installation
- Lever And Wedge Disassembly And Assembly
- Pivot Pin Bushing And Seal Removal And Installation
- LIFT ARMS
- Removal And Installation
- REAR GRILLE
- Removal And Installation
- REAR DOOR
- Removal And Installation
- Striker Removal And Installation
- Striker Disassembly And Assembly
- Striker (Adjusting)
- Latch Removal And Installation
- FUEL TANK
- Removal And Installation
- Fuel Level Sender Removal And Installation
- Fuel Fill Screen Removal And Installation
- Fuel Pickup Screen
- CONTROL PEDALS AND LINKAGES
- Description
- Pedal Removal And Installation
- Linkage Removal And Installation
- Pedal (Adjusting)
- CONTROL PANEL
- Description
- Removal And Installation
- Shaft Removal And Installation
- Shaft Disassembly And Assembly
- Linkage Removal And Installation
- Pintle Arm Removal And Installation
- Pintle Arm Disassembly And Assembly
- Linkage Neutral Adjusting
- Linkage Travel Adjusting
- CONTROL HANDLE / LEVER
- Description
- Lever Removal And Installation
- Boot Removal And Installation
- WINDOW (REAR)
- Removal
- Installation
- WINDOW (TOP)
- Removal And Installation
- WINDOW (SIDE)
- Removal And Installation
- WINDOW (FRONT DOOR)
- Removal (Standard Window)
- Installation (Standard Window)
- Removal And Installation (Special Applications Window)
- CAB DOOR
- Description
- Removal And Installation
- Aligning
- Adjusting
- Checking Operation
ELECTRICAL SYSTEM & ANALYSIS
ELECTRICAL SCHEMATICS92 topics
- ELECTRICAL SYSTEM INFORMATION
- Glossary Of Electrical Symbols
- Cab Harness Connectors
- Mainframe Harness Connectors
- Description
- Troubleshooting
- Fuse And Relay Location / Identification
- Solenoid Testing
- BATTERY
- Removal And Installation
- Servicing
- Using A Booster Battery (Jump Starting)
- ALTERNATOR
- Belt Adjustment
- Belt Replacement
- Charging System Inspection
- Alternator Voltage Testing
- Low Voltage Testing
- High Voltage Testing
- Removal And Installation
- Parts Identification
- STARTER
- Testing
- Removal And Installation
- Parts Identification
- INSTRUMENT PANELS
- Left Panel
- Display Screen
- Standard Key Panel
- Deluxe Instrumentation Panel
- Side Panel
- Front Panel
- Removal And Installation (Left And Right)
- Key Switch Removal And Installation
- Alarm Removal And Installation
- Front Accessory Panel Removal And Installation
- LIGHTS
- Front Removal And Installation
- Rear Removal And Installation
- Cab Light Removal And Installation
- BOBCAT CONTROLLER (MAIN)
- Description
- Connector Identification
- Removal And Installation
- DIAGNOSTIC SERVICE CODES
- Viewing Service Codes (Standard Key Panel)
- Viewing Service Codes (Deluxe Instrumentation Panel)
- Service Codes List
- BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)
- Description
- Inspecting The BICS™ Controller (Engine STOPPED - Key ON)
- Inspecting The Seat Bar Sensor (Engine RUNNING)
- Inspecting The Traction Lock (Engine RUNNING)
- Inspecting The Lift Arm Bypass Control
- Troubleshooting
- Troubleshooting Chart
- SEAT BAR SENSOR
- Description
- Troubleshooting
- Testing
- Removal And Installation
- Bobcat Interlock Control System (BICS™) Circuit Test
- TRACTION LOCK
- Description
- Troubleshooting
- Removal And Installation
- Inspecting
- SERVICE PC (LAPTOP COMPUTER)
- Connecting To The Remote Start Tool
- Connecting Remote Start Tool (Service Tool)
- FLYWHEEL RPM SENSOR
- Description
- Adjusting
- CONTROL PANEL SETUP
- Right Panel Setup (Deluxe Instrumentation Panel)
- Attachment Control Information (Deluxe Instrumentation Panel)
- PASSWORD SETUP
- Password Description
- Changing The Owner Password
- Changing The User Passwords
- Password Lockout Feature
- MAINTENANCE CLOCK
- Description
- Setup
- Reset
- BACK-UP ALARM SYSTEM
- Description
- Inspecting
- Adjusting Switch Position
- Troubleshooting
- Alarm Removal And Installation
- Switch Removal And Installation
ENGINE SERVICE
ENGINE INFORMATION63 topics
- Description
- Specifications
- Torque Values
- Troubleshooting
- Engine Removal And Installation
- Engine Mount Replacement
- Compression - Checking
- ENGINE SPEED CONTROL
- Removal And Installation
- MUFFLER
- Removal And Installation
- AIR CLEANER
- Removal And Installation
- Radiator Removal And Installation
- Fan Removal And Installation
- Water Pump Removal And Installation
- Water Pump Disassembly And Assembly
- Thermostat Housing Removal And Installation
- Testing The Thermostat
- LUBRICATION SYSTEM
- Oil Pan Removal And Installation
- Oil Pump Removal And Installation
- Oil Pump Inspection
- Engine Oil Pressure - Testing
- Fuel Camshaft Removal And Installation
- Fuel Camshaft Governor Disassembly And Assembly
- Fuel Shutoff Solenoid - Checking
- Fuel Shutoff Solenoid Removal And Installation
- Fuel Injection Pump Removal And Installation
- Timing The Injection Pump
- Fuel Injector Removal And Installation
- Fuel Injector Nozzles Pressure - Checking
- Nozzle Spray Condition
- Valve Seat Tightness
- CYLINDER HEAD
- Glow Plug - Testing
- Glow Plug Removal And Installation
- Valve Clearance Adjustment
- Valve Timing - Checking
- Cylinder Head Removal And Installation
- Cylinder Head Disassembly And Assembly
- Cylinder Head - Servicing
- Cylinder Head Top Clearance
- Valve Guide - Checking
- Reconditioning The Valve And Valve Seat
- Valve Spring
- Valve Tappets
- Rocker Arm And Shaft - Checking
- CRANKSHAFT AND PISTONS
- Piston And Connecting Rod Removal And Installation
- Piston And Connecting Rod - Servicing
- Cylinder Bore - Checking
- Connecting Rod Alignment
- Crankshaft And Bearings Removal And Installation
- Crankshaft And Bearings - Servicing
- CAMSHAFT AND TIMING GEARS
- Timing Gearcase Cover Removal And Installation
- Timing Gears Backlash - Checking
- Idler Gear And Shaft Removal And Installation
- Camshaft - Servicing
- Idler Gear And Shaft Servicing
- FLYWHEEL
- Flywheel Removal And Installation
HEATING, VENTILATION, AIR CONDITIONING
HEATER SYSTEM21 topics
- Description
- REGULAR MAINTENANCE
- Filter Elements Removal And Installation
- Cleaning The Heater Coil
- TROUBLESHOOTING
- Blower Motor Does Not Operate
- Blower Motor Operators Normally, But Air Flow Is Insufficient
- Electrical System
- Engine Coolant bypassing The Heater Valve
- Heater Valve Not Opening Or Closing
- HEATER UNIT
- Removal And Installation
- HEATER COIL
- Removal And Installation
- HEATER FAN
- Blower Removal And Installation
- Disassembly And Assembly
- Connector Identification
- HEATER VALVE
- Removal And Installation
- Disassembly And Assembly
SPECIFICATIONS
(S100) LOADER SPECIFICATIONS23 topics
- Machine Dimensions
- Performance
- Engine
- Controls
- Drive System
- Hydraulic System
- Electrical
- Capacities
- Tires
- TORQUE SPECIFICATIONS FOR BOLTS
- Torque For General SAE Bolts
- Torque For General Metric Bolts
- HYDRAULIC CONNECTION SPECIFICATIONS
- O-ring Face Seal Connection
- Straight Thread O-ring Fitting
- Tubelines And Hoses
- Flare Fitting
- Port Seal Fitting
- HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
- Specifications
- CONVERSIONS
- Decimal And Millimeter Equivalent Chart
- U.S. To Metric Conversion Chart
ALPHABETICAL INDEX
SERVICE MANUAL REVISION
Inside this manual
Real pages from this service manual (511 pages). Open the sample pages (PDF, 324 KB)
- Diagram, page 310: ELECTRICAL SYSTEM INFORMATION (CONT’D)
- Specifications, page 394: ENGINE INFORMATION (CONT’D)
- Troubleshooting, page 471: TROUBLESHOOTING (CONT’D)
- Foldout diagram, page 303: 1410/RED/WHT
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the S100 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 6987131_4_11$69.57
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 511 pages
Quantity one is the manual described above.
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Ships in 1 business day.
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Other editions and similar models
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