Bobcat S220 Turbo, S220 Turbo High Flow Skid Steer Loader Service Manual
907 pages · Publication 6902447_3_06
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- Models
- S220 Turbo, S220 Turbo High Flow
- Serial coverage
- SN 523211001 & above, SN 523311001 & above
- Manual type
- Service Manual
- Pages
- 907
- Publication
- 6902447_3_06
- Condition
- Brand new
What's inside
From the manual's own table of contents: 21 sections, 223 entries. See sample pages (PDF, 513 KB)
FOREWORD6 topics
- SAFETY INSTRUCTIONS
- Fire Prevention
- SERIAL NUMBER LOCATION
- Loader Serial Number
- DELIVERY REPORT
- BOBCAT LOADER IDENTIFICATION
LIFTING AND BLOCKING THE LOADER31 topics
- Procedure
- LIFT ARM SUPPORT DEVICE
- Engaging The Lift Arm Support Device
- OPERATOR CAB
- Description
- TRANSPORTING THE BOBCAT LOADER
- TOWING THE LOADER
- Procedure For Non-Two-Speeds
- REMOTE START
- Procedure For Loader W/O Attachments Control Harness
- SERVICE SCHEDULE
- Chart
- AIR CLEANER SERVICE
- Replacing Filter Element
- ENGINE COOLING SYSTEM
- Cleaning Cooling System
- FUEL SYSTEM
- Fuel Specifications
- ENGINE LUBRICATION SYSTEM
- Checking Engine Oil
- HYDRAULIC/HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- FINAL DRIVE TRANSMISSION (CHAINCASE)
- Checking And Adding Oil
- FAN GEARBOX
- BOB-TACH
- Inspection And Maintenance
- POWER BOB-TACH
- LUBRICATING THE LOADER
- TIRE MAINTENANCE
- Wheel Nuts
HYDRAULIC/HYDROSTATIC SCHEMATICS37 topics
- HYDRAULIC SYSTEM INFORMATION
- Troubleshooting
- CYLINDER (LIFT)
- Checking
- CYLINDER (TILT)
- CYLINDER (POWER BOB-TACH)
- MAIN RELIEF VALVE (FOOT CONTROL)
- Checking The Main Relief Valve At Front Aux. Hyd
- MAIN RELIEF VALVE (ACS)
- MAIN RELIEF VALVE (SELECTABLE JOYSTICK CONTROL) (SJC)
- Checking The Main Relief Valve At Front Auxiliary Hydraulics
- HYDRAULIC CONTROL VALVE (FOOT CONTROL)
- Removal And Installation
- HYDRAULIC CONTROL VALVE (ADVANCED CONTROL SYSTEM) (ACS)
- Actuator Removal And Installation (In Loader)
- HYDRAULIC CONTROL VALVE (SELECTABLE JOYSTICK CONTROL) (SJC)
- LIFT ARM BY-PASS CONTROL VALVE
- Inspecting
- HYDRAULIC PUMP
- Check The Output Of The Hydraulic Pump
- HYDRAULIC PUMP (CHARGE)
- HYDRAULIC PUMP (HI FLOW)
- Hydraulic Pump Test
- HYDRAULIC PUMP (SELECTABLE JOYSTICK CONTROL) (SJC)
- HYDRAULIC PUMP (HI-FLOW) (SELECTABLE JOYSTICK CONTROL) (SJC)
- HYDRAULIC/HYDROSTATIC FILTER
- Housing Removal And Installation
- HYDRAULIC FLUID RESERVOIR
- Fluid Removal
- BUCKET POSITION VALVE
- Solenoid Removal And Installation
- REAR AUXILIARY DIVERTER
- REAR AUXILIARY DIVERTER (CONT’D)
- Disassembly And Assembly
- POWER BOB-TACH BLOCK (EARLY MODELS)
- POWER BOB-TACH BLOCK (LATER MODELS)
- FRONT AUXILIARY HYDRAULIC COUPLER BLOCK
HYDROSTATIC SYSTEM INFORMATION16 topics
- HYDROSTATIC MOTOR
- HYDROSTATIC MOTOR (TWO-SPEED)
- HYDROSTATIC MOTOR CARRIER
- HYDROSTATIC MOTOR CARRIER (SELECTABLE JOYSTICK CONTROL) (SJC)
- CHARGE PRESSURE SENDER
- Testing
- CHARGE PRESSURE SENDER (CONT’D)
- HYDROSTATIC PUMP
- HYDROSTATIC PUMP (SELECTABLE JOYSTICK CONTROL) (SJC)
- Pump Controller Removal And Installation
- DRIVE BELT
- Shield Removal And Installation
- OIL COOLER (SEAL TO CONNECT) (STC)
- Hydraulic Oil Cooler Removal and Installation
- OIL COOLER (SEAL TO CONNECT) (STC) (CONT’D)
- Hydraulic Oil Cooler Removal and Installation (Cont,d)
BRAKE7 topics
- Disc Removal And Installation
- BRAKE (TWO-SPEED)
- Block Removal And Installation
- DRIVE COMPONENTS
- Axle Seal Removal And Installation
- CHAINCASE
- Front Chaincase Cover Removal And Installation
SEAT BAR22 topics
- Gas Cylinder Removal And Installation (Dual Gas Spring)
- OPERATOR SEAT
- OPERATOR SEAT (SUSPENSION)
- LIFT ARMS
- REAR GRILL
- REAR DOOR
- FUEL TANK
- CONTROL PEDALS
- CONTROL PEDALS (ACS)
- Foot Sensor Removal And Installation
- CONTROL PANEL
- CONTROL PANEL (SELECTABLE JOYSTICK CONTROL) (SJC)
- CONTROL HANDLE
- Lever Removal And Installation
- CONTROL HANDLE (ADVANCED CONTROL SYSTEM) (ACS) SELECTABLE HAND/FOOT CONTROL
- Components Identification
- CONTROL HANDLE (SELECTABLE JOYSTICK CONTROL) (SJC)
- Joystick Testing (Right & Left)
- INSIDE ACCESS PANEL
- Removal And Installation (Left)
- INSIDE ACCESS PANEL (SELECTABLE JOYSTICK CONTROL) (SJC)
- Panel Removal (Right)
ELECTRICAL SCHEMATICS30 topics
- ELECTRICAL SYSTEM INFORMATION
- BATTERY
- ALTERNATOR
- Adjusting The Alternator Belt
- STARTER
- INSTRUMENT PANEL
- Left Panel
- LIGHTS
- Front Removal And Installation
- CONTROLLER (BOBCAT)
- Identification Chart
- CONTROLLER (SELECTABLE JOYSTICK CONTROL) (SJC)
- Removal
- SPEED SENSOR (SELECTABLE JOYSTICK CONTROL) (SJC)
- DIAGNOSTICS SERVICE CODES
- Display
- BICS™ SYSTEM
- Inspecting The fBICS™ Controller (Engine STOPPED - Key ON)
- SEAT BAR SENSOR
- Troubleshooting Chart
- TRACTION LOCK
- ADVANCED CONTROL SYSTEM (ACS)
- ELECTRICAL/HYDRAULIC CONTROLS REFERENCE
- Controls Identification Chart
- ELECTRICAL/HYDRAULIC CONTROLS REFERENCE (SELECTABLE JOYSTICK CONTROL) (SJC)
- SERVICE PC (LAPTOP COMPUTER)
- Connecting The Service PC To Remote Start Tool
- LIFT AND TILT ACTUATOR CALIBRATION (SELECTABLE JOYSTICK CONTROL) (SJC)
- FLYWHEEL RPM SENSOR
- Adjustment
TROUBLESHOOTING12 topics
- ENGINE SPEED CONTROL
- ENGINE SPEED CONTROL (SELECTABLE JOYSTICK CONTROL) (SJC)
- MUFFLER
- AIR CLEANER
- RADIATOR
- COOLING FAN
- Drive Tension Pulley Removal And Installation
- ENGINE
- FLYWHEEL AND HOUSING
- Flywheel Removal And Installation
- RECONDITIONING THE ENGINE
- Engine Tools Identification Chart
AIR CONDITIONING SYSTEM FLOW30 topics
- Principles
- COMPONENTS
- Identification
- SAFETY
- Safety Equipment
- REGULAR MAINTENANCE
- Filter Elements Removal And Installation
- BASIC TROUBLESHOOTING
- Poor A/C Performance
- GENERAL AIR CONDITIONING SERVICE GUIDELINES
- Compressor Oil
- SYSTEM TROUBLESHOOTING CHART
- Gauge Pressure Related Troubleshooting
- TEMPERATURE/PRESSURE
- AIR CONDITIONING SERVICE
- SYSTEM CHARGING AND RECLAMATION
- Reclamation Procedure
- COMPRESSOR
- CONDENSER
- RECEIVER/DRIER
- PRESSURE RELIEF VALVE
- PRESSURE SWITCH
- EVAPORATOR/HEATER UNIT
- THERMOSTAT
- EXPANSION VALVE
- EVAPORATOR
- HEATER COIL
- Removal And Installation With A/C
- BLOWER FAN
- HEATER VALVE
LOADER SPECIFICATIONS (S220)11 topics
- Machine Dimensions
- ENGINE SPECIFICATIONS
- General
- TORQUE SPECIFICATIONS FOR BOLTS
- Torque For General SAE Bolts
- HYDRAULIC CONNECTION SPECIFICATIONS
- O-ring Face Seal Connection
- HYDRAULIC FLUID SPECIFICATIONS
- Specifications
- CONVERSIONS
- Decimal And Millimeter Equivalents
Inside this manual
Real pages from this service manual (907 pages). Open the sample pages (PDF, 512 KB)
- Troubleshooting, page 641: BICS™ SYSTEM (CONT'D)
- Diagram, page 725: ENGINE (CONT’D)
- Specifications, page 879: LOADER SPECIFICATIONS (S220) (CONT’D)
- Foldout diagram, page 570: SWITCHED POWER 1000-1999 RNG
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the S220 Turbo, S220 Turbo High Flow are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 907 pages
Quantity one is the manual described above.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).