Bobcat S220 Turbo, S220 Turbo High Flow Skid Steer Loader Service Manual
1,074 pages · Publication 6902722_2_06
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- Models
- S220 Turbo, S220 Turbo High Flow
- Serial coverage
- SN 526211001 & above, SN 526311001 & above
- Manual type
- Service Manual
- Pages
- 1,074
- Publication
- 6902722_2_06
- Condition
- Brand new
What's inside
From the manual's own table of contents: 7 sections, 302 entries. See sample pages (PDF, 606 KB)
MAINTENANCE SAFETY
ALPHABETICAL INDEX
FOREWORD7 topics
- SAFETY INSTRUCTIONS
- Fire Prevention
- SERIAL NUMBER LOCATION
- Loader Serial Number
- Engine Serial Number
- DELIVERY REPORT
- BOBCAT LOADER IDENTIFICATION
SAFETY AND MAINTENANCE
LIFTING AND BLOCKING THE LOADER54 topics
- Procedure
- LIFT ARM SUPPORT DEVICE
- Engaging The Lift Arm Support Device
- Disengaging The Lift Arm Support Device
- OPERATOR CAB
- Description
- Raising The Operator Cab
- Lowering The Operator Cab
- Emergency Exit
- TRANSPORTING THE BOBCAT LOADER
- Procedure
- TOWING THE LOADER
- Procedure
- REMOTE START
- Procedure For Loader W/O Attachments Control Harness
- Procedure For Loader With Attachments Control Harness
- Procedure
- SERVICE SCHEDULE
- Chart
- AIR CLEANER SERVICE
- Replacing Filter Element
- ENGINE COOLING SYSTEM
- Cleaning Cooling System
- Checking The Coolant Level
- Adding The Coolant
- FUEL SYSTEM
- Fuel Specifications
- Filling The Fuel Tank
- Fuel Filter
- Removing Air From The Fuel System
- ENGINE LUBRICATION SYSTEM
- Checking Engine Oil
- Oil Chart
- Replacing Oil And Filter
- HYDRAULIC/HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- Hydraulic Fluid Chart
- Hydraulic/Hydrostatic Filter Replacement
- Replacing Hydraulic Fluid And Case Drain Filters
- FINAL DRIVE TRANSMISSION (CHAINCASE)
- Checking And Adding Oil
- Removing The Oil
- FAN GEARBOX
- Checking And Adding Oil
- BOB-TACH
- Inspection And Maintenance
- POWER BOB-TACH
- Inspection And Maintenance
- LUBRICATING THE LOADER
- Procedure
- TIRE MAINTENANCE
- Wheel Nuts
- Tire Rotation
- Tire Mounting
HYDRAULIC SYSTEM
HYDRAULIC/HYDROSTATIC SCHEMATICS234 topics
- HYDRAULIC SYSTEM INFORMATION
- Troubleshooting
- Tightening Procedure
- CYLINDER (LIFT)
- Checking
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- CYLINDER (TILT)
- Checking
- Removal And Installation
- Base Pin Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- CYLINDER (POWER BOB-TACH)
- Checking
- Removal And Installation
- Parts Identification
- Disassembly
- Assembly
- MAIN RELIEF VALVE
- Checking Main Relief
- Adjustment
- Removal And Installation
- MAIN RELIEF VALVE (ACS)
- Checking The Main Relief Valve At Front Aux. Hyd
- Removal And Installation
- Adjustment
- MAIN RELIEF VALVE (Selectable JOYSTICK Control) (Sjc)
- Checking The Main Relief Valve At Front Auxiliary Hydraulics
- Removal and Installation
- Adjustment
- HYDRAULIC CONTROL VALVE (2 PIECE CASTING) (FOOT CONTROL)
- Identification
- Removal And Installation
- BICS™ Valve, Removal And Installation
- BICS™ Valve, Lift Arm By-Pass Orifice Removal And Installation
- BICS™ Valve, Check Valve Removal And Installation
- Backslide, Lock Valve Removal And Installation
- BICS™ Valve, Solenoid Removal And Installation
- BICS™ Valve, Solenoid Testing
- Identification Chart
- Load Check Valve
- Main Relief Valve
- Port Relief Valve, Tilt Spool
- Port Relief Valve, Lift Spool
- Anti-Cavitation Valve/Port Relief Valve, Tilt Spool
- Anti-Cavitation Valve, Lift Spool
- Rubber Boot
- Lift And Tilt Lock Block
- Lift Spool And Detent Removal
- Lift Spool And Detent Disassembly
- Lift Spool And Detent Assembly
- Lift Spool And Detent Installation
- Tilt Spool Removal And Installation
- Tilt Spool Disassembly And Assembly
- Auxiliary Spool Removal And Installation
- Auxiliary Plug Removal And Installation
- Auxiliary Electric Solenoid Disassembly
- Port-Auxiliary Section Removal And Installation
- Cleaning And Inspection
- HYDRAULIC CONTROL VALVE (2 PIECE CASTING) (ADVANCED CONTROL SYSTEM) (ACS)
- Identification
- Actuator Removal And Installation (In Loader)
- Actuator Removal And Installation (Out Of Loader)
- Removal And Installation
- BICS™ Valve, Removal And Installation
- BICS™ Valve, Lift Arm By-Pass Orifice Disassembly And Assembly
- BICS™ Valve, Check Valve Disassembly And Assembly
- BICS™ Valve, Lock Valve Disassembly And Assembly
- BICS™ Valve, Solenoid Disassembly And Assembly
- BICS™ Valve, Solenoid Testing
- Identification Chart
- Lift Base End Restrictor
- Load Check Valve
- Main Relief Valve
- Port Relief Valve
- Anti-Cavitation Valve/Port Relief Valve
- Anti-Cavitation Valve
- Lift Spool Removal
- Lift Spool Removal And Installation
- Lift and Tilt Spool Disassembly And Assembly
- Auxiliary Spool Removal And Installation
- Auxiliary Electric Solenoid Disassembly
- Port-Auxiliary Section Disassembly
- Cleaning And Inspection
- HYDRAULIC CONTROL VALVE (2 PIECE CASTING) (selectable joystick control) (sjc)
- Identification
- Actuator Removal And Installation (In Loader)
- Actuator Removal And Installation (Out Of Loader)
- Removal And Installation
- BICS™ Valve, Removal And Installation
- BICS™ Valve, Lift Arm By-Pass Orifice Disassembly And Assembly
- BICS™ Valve, Check Valve Disassembly And Assembly
- BICS™ Valve, Lock Valve Disassembly And Assembly
- BICS™ Valve, Solenoid Disassembly And Assembly
- BICS™ Valve, Solenoid Testing
- Identification Chart
- Lift Base End Restrictor
- Load Check Valve
- Main Relief Valve
- Port Relief Valve
- Anti-Cavitation Valve/Port Relief Valve
- Anti-Cavitation Valve
- Lift Spool Removal
- Lift Spool Removal And Installation
- Lift and Tilt Spool Disassembly And Assembly
- Auxiliary Spool Removal And Installation
- Auxiliary Electric Solenoid Disassembly
- Port-Auxiliary Section Disassembly
- Cleaning And Inspection
- HYDRAULIC CONTROL VALVE (1 PIECE CASTING) (FOOT CONTROL)
- Removal And Installation
- Identification Chart
- BICS™ Valve, Lift Load Check Valve Removal And Installation
- Load Check Valve Removal And Installation (Tilt & Auxiliary)
- Anti-Cavitation Valve (Lift, Rod End)
- Port Relief/Anti-Cavitation Valve (Lift, Base End)
- Port Relief/Anti-Cavitation Valve (Tilt, Base End)
- Port Relief/Anti-Cavitation Valve (Tilt, Rod End)
- Port Relief Valve
- Plug Removal
- Rubber Boot Removal and Installation
- End Cap/Spool Lock Block Removal and Installation
- Lift Spool and Detent Removal and Installation
- Auxiliary Spool Removal And Installation
- Auxiliary Solenoid Disassembly and Assembly
- BICS™ Valve Solenoid Disassembly And Assembly
- BICS™ Valve, Lock Valve Removal And Installation
- BICS™ Valve, Lift Arm By-Pass Orifice Disassembly And Assembly
- Main Relief Valve
- BICS™ Valve, Check Valve Removal and Installation
- HYDRAULIC CONTROL VALVE (1 PIECE CASTING) (ADVANCED CONTROL SYSTEM) (ACS)
- Identification
- Removal And Installation
- Actuator Removal And Installation (In Loader)
- Identification Chart
- BICS™ Valve, Lift Load Check Valve Removal And Installation
- Load Check Valve Removal And Installation (Tilt & Auxiliary)
- Anti-Cavitation Valve (Lift, Rod End)
- Port Relief/Anti-Cavitation Valve (Lift, Base End)
- Port Relief/Anti-Cavitation Valve (Tilt, Base End)
- Port Relief/Anti-Cavitation Valve (Tilt, Rod End)
- Port Relief Valve
- Plug Removal
- End Cap Block Removal And Installation
- Lift Spool Removal And Installation
- Auxiliary Spool Removal And Installation
- Auxiliary Solenoid Disassembly And Assembly
- BICS™ Valve Solenoid Disassembly And Assembly
- BICS™ Valve, Lock Valve Removal And Installation
- BICS™ Valve, Lift Arm By-Pass Orifice Disassembly And Assembly
- Main Relief Valve
- BICS™ Valve, Check Valve Removal And Installation
- HYDRAULIC CONTROL VALVE (1 PIECE CASTING) (SELECTABLE JOYSTICK CONTROL) (SJC)
- Identification
- Removal And Installation
- Actuator Removal And Installation (In Loader)
- Identification Chart
- BICS™ Valve, Lift Load Check Valve Removal And Installation
- Load Check Valve Removal And Installation (Tilt & Auxiliary)
- Anti-Cavitation Valve (Lift, Rod End)
- Port Relief/Anti-Cavitation Valve (Lift, Base End)
- Port Relief/Anti-Cavitation Valve (Tilt, Base End)
- Port Relief/Anti-Cavitation Valve (Tilt, Rod End)
- Port Relief Valve
- Plug Removal
- End Cap Block Removal And Installation
- Lift Spool Removal And Installation
- Auxiliary Spool Removal And Installation
- Auxiliary Solenoid Disassembly And Assembly
- BICS™ Valve Solenoid Disassembly And Assembly
- BICS™ Valve, Lock Valve Removal And Installation
- BICS™ Valve, Lift Arm By-Pass Orifice Disassembly And Assembly
- Main Relief Valve
- BICS™ Valve, Check Valve Removal And Installation
- LIFT ARM BY-PASS CONTROL VALVE
- Inspecting
- Additional Inspection For Loaders W/Advanced Hand Controls
- Removal And Installation
- Disassembly And Assembly
- HYDRAULIC PUMP
- Check The Output Of The Hydraulic Pump
- Removal And Installation
- Identification
- Disassembly And Assembly
- HYDRAULIC PUMP (CHARGE)
- Check The Output Of The Hydraulic Pump
- Removal And Installation
- Disassembly And Assembly
- HYDRAULIC PUMP (HIGH FLOW)
- Hydraulic Pump Test (30 GPM)
- Hydraulic Pump Test (40 GPM)
- Inline Hydraulic Pump Test (Standard)
- Inline Hydraulic Pump Test (High Flow) (30 GPM And 40 GPM)
- High Flow Relief Adjustment Procedure (30 GPM And 40 GPM)
- High Flow Relief Valve Removal And Installation (30 GPM And 40 GPM)
- Removal And Installation (30 GPM And 40 GPM)
- Disassembly And Assembly (30 GPM And 40 GPM)
- HYDRAULIC PUMP (SELECTABLE JOYSTICK CONTROL) (SJC)
- Check The Output Of The Hydraulic Pump
- Removal And Installation
- Identification
- Disassembly And Assembly
- HYDRAULIC PUMP (HIGH FLOW) (SELECTABLE JOYSTICK CONTROL) (SJC)
- Hydraulic Pump Test (30 GPM)
- Hydraulic Pump Test (40 GPM)
- Inline Hydraulic Pump Test (Standard)
- Inline Hydraulic Pump Test (High Flow) (30 GPM and 40 GPM)
- High Flow Relief Adjustment Procedure (30 GPM and 40 GPM)
- High Flow Relief Valve Removal and Installation (30 GPM and 40 GPM)
- Removal And Installation (30 GPM and 40 GPM)
- Identification (30 GPM) (S/N 526214399 and Below)
- Identification (40 GPM) (S/N 526214400 and Above)
- Disassembly And Assembly (30 GPM and 40 GPM)
- HYDRAULIC/HYDROSTATIC FILTER
- Housing Removal And Installation
- Mount Removal And Installation
- HYDRAULIC FLUID RESERVOIR
- Fluid Removal
- Removal And Installation
- Hydraulic Fluid Screen
- BUCKET POSITION VALVE
- Solenoid Removal And Installation
- Solenoid Testing
- Removal And Installation
- Disassembly And Assembly
- REAR AUXILIARY DIVERTER
- Removal and Installation
- Disassembly And Assembly
- Solenoid Testing
- Inspection
Inside this manual
Real pages from this service manual (1,074 pages). Open the sample pages (PDF, 605 KB)
- Specifications, page 93: FILTER - HYDRAULIC (CANISTER)
- Diagram, page 701: CONTROL HANDLE (SELECTABLE JOYSTICK
- Troubleshooting, page 989: SYSTEM TROUBLESHOOTING CHART
- Foldout diagram, page 714: SWITCHED POWER 1000-1999 RNG
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the S220 Turbo, S220 Turbo High Flow are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 6902722_2_06$109.53
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,074 pages
Quantity one is the manual described above.
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Ships in 1 business day.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).