Case Axial Flow 5140, 6140, 7140 Tier 4B Combine Service Manual

Name: Case Axial Flow 5140, 6140, 7140 Tier 4B Combine Service Manual
Brand: MidWestTech
SKU: 47956014
Price: 569.89 USD
Availability: InStock

5,627 pages · Publication 47956014

$569.89

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Models: Axial Flow 5140, 6140, 7140 Tier 4B
Serial coverage: PIN YFG01400I and above
Manual type: Service Manual
Pages: 5,627
Publication: 47956014
Condition: Brand new

Case Axial Flow 5140, 6140, 7140 Tier 4B Combine Service Manual, publication 47956014

What's inside

From the manual's own table of contents: 535 topics. See sample pages (PDF, 620 KB)

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Foreword - Important notice regarding equipment servicing
Safety rules - Ecology and the environment (*)
Safety rules - Personal safety (*)
Safety rules (*)
Basic instructions - Shop and assembly
Torque - Minimum tightening torques for normal assembly (*)
Torque - Standard torque data for hydraulics (*)
Basic instructions - Chain Wear Tables - Roller Chains (*)
General specification
Dimension
Capacities
Product overview
Product identification
Frame - Product identification - Machine orientation
Engine and crankcase
Air cleaners and lines
Fuel filters
Lift pump and lines
Fuel tanks
Intake and exhaust manifolds and muffler
Engine lubrication system
Aftercooler
Engine cooling system
Oil cooler and lines

Show all 535 topics

Fan and drive
Stationary air screen
Engine air compressor
Selective Catalytic Reduction (SCR) exhaust treatment
Remove engine oil drain line and drain valve
Install engine oil drain line and drain valve
Change fluid – Maintenance Chart – Recommended operating temperature range (*)
Remove engine serpentine belt (*)
Install engine serpentine belt (*)
Install 5140 Engine (*)
Drain fluid
Remove
Install
Remove - filter element
Remove (*)
Install (*)
Remove mixer tube
Install mixer tube
Remove exhaust tube from turbo charger to Diesel Oxidation Catalyst (DOC) (*)
Install exhaust tube from turbo charger to Diesel Oxidation Catalyst (DOC) (*)
Change fluid
Check
Filling engine oil
Replace
Remove intercooler heat exchanger (charge air cooler radiator)
Install intercooler heat exchanger (charge air cooler radiator)
Remove return air tube from cooler to intake manifold (*)
Install return air tube from cooler to intake manifold (*)
Remove air supply tube from turbocharger to upper cooler box
Install air supply tube from turbo charger to upper cooler box
Remove air supply tube from turbocharger to lower cooler box
Install air supply tube from turbocharger to lower cooler box
Capacity
Drain fluid (*)
Filling (*)
Remove - fan shroud
Install - fan shroud
Adjust
Disassemble
Assemble
Remove fan drive belts
Install fan drive belts
Rotary screen - Overview of the Stationary Air Screen (SAS) (*)
Rotary screen - Component identification (*)
Remove belt
Install belt
Remove - belt tensioner assembly
Install - belt tensioner assembly
Remove - driven pulley
Install - driven pulley
Remove - vacuum nozzle
Install - vacuum nozzle
Remove - fixed screen outer duct
Install - fixed screen outer duct
Replace – Tank fill screen
Filling
Remove coolant hoses
Install coolant hoses
Replace - in line filter
Disconnect the doser DEF/AdBlue® supply hose
Connect the doser DEF/AdBlue® supply hose
Replace in-line filter
Replace tank vent filter
Torque PTO Housing Service (*)
Component identification (*)
Exploded view (*)
Visual inspection and shimming the PTO input shaft drive gear
Check Shimming the Bevel Pinion Gear (*)
Backlash (*)
Gear tooth contact
Remove Separator Shaft
Disassemble Separator Shaft
Assemble Separator Shaft
and drive - Install separator drive housing assembly
Remove PTO Input Shaft
Disassemble PTO Input Shaft
Assemble PTO Input Shaft
Install PTO Input Shaft
Mechanical transmission lubrication system
Mechanical transmission
Mechanical transmission internal components
Gearbox internal components
Differential
Remove - suction screen
Install - suction screen
Torque Special
Component identification
Sectional view
Static description
Service instruction General Information (*)
Remove top cover
Install top cover
Disassemble top cover
Assemble top cover
Remove - mechanical transmission
Install - mechanical transmission
Component identification Input Housing
Remove bearings
Install bearings
End play on the driven shaft (shimming)
Remove input shaft
Disassemble input shaft
Assemble input shaft
Install input shaft
End play on the input shaft (shimming)
Component identification Change Gear Shaft
End play verification
Assemble differential assembly
Torque - Bull Gear Type - HD2 11:111 Ratio
Special tools - Bull Gear Type - 11:111 Ratio
General specification - Bull Gear Type - HD2 11:111 Ratio
Sectional view - Bull Gear Type - HD2 11:111 Ratio
Exploded view
Remove - Bull Gear Type - HD2 11:111 Ratio
Install - Bull Gear Type - HD2 11:111 Ratio
Disassemble - Bull Gear Type - 11:111 Ratio
Visual inspection - Bull Gear Type - 11:111 Ratio
Assemble - Bull Gear Type - HD2 11:111 Ratio
Configure Axle Extension Positions
Dynamic description
Exploded view Steering Axle Assembly
Alignment
Remove steering bushing
Install steering bushing
Transmission and steering hydrostatic control
Hydrostatic transmission
Reservoir, cooler, and lines
Pump and motor components
Hydraulic schema - High Speed Pump Circuit
Hydraulic schema - Low Speed Pump Circuit
Hydraulic schema - High Speed Motor Circuit
Hydraulic schema - Low Speed Motor Circuit
Relief valve - Static description of Charge Pressure Relief Valve (*)
Remove valve
Install valve
Overview
Dynamic description of Swashplate (*)
Dynamic description of Neutral Operation (*)
Dynamic description of Hydrostatic Ground Drive (*)
Static description of Neutral Operation (*)
Static description - for the Eaton low speed hydrostatic drive
Adjust propulsion control (*)
Pressure test Drive pressure
Dynamic description of Variable Displacement Pump and Motor (*)
Identification (*)
Static description Charge Pump (*)
Exploded view Power Guide Axle (*)
Remove Hydrostatic Drive Pump
Disassemble Hydro Pump Drive Assembly
Assemble Hydro Pump Drive Assembly
Install Hydrostatic Drive Pump
Bleed Hydrostatic System
Inspect Hydrostatic Drive Pump (*)
Disassemble - Charge pump (*)
Assemble - Charge pump (*)
Remove - Multi-Function Handle control cable
Install - Multi-Function Handle control cable
Pressure test servo
Pressure test hydrostatic pump charge pressure
Hydraulic schema Park Brake Valve
Torque (*)
Overview of service brake valve
Dynamic description of the service brake valve
Visual inspection
Hydraulic systems
Pump control valves
Variable displacement pump
Auxiliary hydraulic pump
Reservoir, cooler, and filters
Regulated/Low pressure system
Main control valve
Header or attachment height system
Reel control system
Crop processor system
Overview of machine functions
Static description Basic Principles Of Hydraulic System
Static description of the hydraulic system pressure screen
Functional block of the PFC Pump System
Component localization for components located on the front of machine
Component localization for components located on the rear of the machine
Component localization for components located on the left side of the machine
Component localization for components located on the right side of the machine
Hydraulic schema
Test procedure to find a hydraulic leak
Bleed after servicing PFC or Auxiliary gear pump
Service instruction on how to remove air from the hydraulic system
Testing low pressure standby (*)
Testing high pressure standby (*)
Dynamic description of the pressure flow compensated (PFC) pump and compensator valve
Static description of the PFC pump
Dynamic description PFC load sense signal
Hydraulic schema PFC pump
Dynamic description of the PFC pump
Exploded view PFC pump
Sectional view PFC pump
Dynamic description of pressure and flow of the Pressure Flow Compensated (PFC) control valve
Adjust high pressure standby check
Adjust low pressure standby check
Remove PFC pump
Disassemble PFC Pump Drive Assembly
Assemble PFC Pump Drive Assembly
Install PFC pump
Static description Hydraulic System (*)
Overview (*)
Static description for the Regulated Pressure System
Static description of the pressure regulator valve
Dynamic description of the pressure regulator valve
Component identification of the regulated pressure control valve
Remove the pressure regulator valve
Disassemble the pressure regulator valve
Visual inspection of the pressure regulator valve
Assemble the pressure regulator valve
Install the pressure regulator valve
Steering control
Tie rods
Hydraulic control components
Pump
Cylinders
Autoguidance steering
Remove - Steering wheel (*)
Install - Steering wheel (*)
Remove - Covers
Install - Covers
Remove - Upper gas strut
Install - Upper gas strut
Remove - Lower gas strut
Install - Lower gas strut
Remove - Ball joint
Install - Ball joint
Tie rods - Adjust toe in
Remove Left-hand steering tie rod end
Remove - Right-hand steering tie rod end
Install - Right-hand steering tie rod end
Hydraulic schema for Steering
Dynamic description Steering (*)
Dynamic description Steering Circuit (*)
Adjust (*)
Dynamic description (*)
Remove - Fittings
Install - Fittings
Static description – Auto Guidance
Steering cylinder - Remove
Steering cylinder - Install
Inspect
Heating
Ventilation
Air conditioning
Cab pressurizing system
Replace - Temperature sensor near blower motor
Replace - Temperature sensor behind left-hand storage area
Replace - Temperature sensor behind cab recirculation air filter
Remove - Blower motor
Install - Blower motor
Remove - Blower linear driver
Install - Blower linear driver
Service instruction (*)
Electrical system
Fuel injection system
Fuel tank system
Engine cooling system
Engine oil system
Engine intake and exhaust system
Engine control system
Hydrostatic drive control system
Transmission speed sensors
Transmission position sensors
Transmission control system
Service brake electrical system
Parking brake electrical system
Hydraulic system control
Rear axle control system
Steering control system
Heating, Ventilation, and Air-Conditioning (HVAC) control system
Harnesses and connectors
Dynamic description Theory of operation – H-bridge circuit
Dynamic description Theory of operation – Display monitor diagnostic screens
Dynamic description Display monitor diagnostic screens – Group: AFS (or PFS)
Dynamic description Display monitor diagnostic screens – Group: Brakes
Dynamic description Display monitor diagnostic screens – Group: Cleaning
Dynamic description Display monitor diagnostic screens – Group: Engine
Dynamic description Display monitor diagnostic screens – Group: Feeder
Dynamic description Display monitor diagnostic screens – Group: Grain handling
Dynamic description Display monitor diagnostic screens – Group: Ground drive
Dynamic description Display monitor diagnostic screens – Group: Header
Dynamic description Display monitor diagnostic screens – Group: Hydraulic
Dynamic description Display monitor diagnostic screens – Group: Lights
Dynamic description Display monitor diagnostic screens – Group: Operator control
Dynamic description Display monitor diagnostic screens – Group: Residue
Dynamic description Display monitor diagnostic screens – Group: Sieve
Dynamic description Display monitor diagnostic screens – Group: Threshing
Dynamic description Display monitor diagnostic screens – Group: Threshing drive
Dynamic description Display monitor diagnostic screens – Group: Transmission
Dynamic description Display monitor diagnostic screens – Group: Unloading
Component identification - Dearborn Protocol Adapter (DPA5) kit
Remove - Sensors
Install - Sensors
Remove - Solenoids
Install - Solenoids
Remove - Motors
Install - Motors
Remove - Switches
Remove - Fuel pump
Install - Fuel pump
Disconnect (*)
Connect (*)
Service instruction
Remove - Vehicle Engine (EN) harness
Install - Vehicle Engine (EN) harness
Remove - Crankcase pressure sensor
Install - Crankcase pressure sensor
Remove - Camshaft speed sensor
Install - Camshaft speed sensor
Crankshaft - Service instruction
Remove - Ground speed sensor
Install - Ground speed sensor
Dynamic description Theory of operation – Power guide axle
Remove - Power guide axle (PGA) solenoid
Install - Power guide axle (PGA) solenoid
Remove - 2-speed solenoids
Install - 2-speed solenoids
Remove - Power guide axle (PGA) switch
Install - Power guide axle (PGA) switch
Remove - Steering wheel override
Install - Steering wheel override
Dynamic description Theory of operation – Electrical
Remove - HVAC module
Install - HVAC module
Remove - Low pressure switch
Install - Low pressure switch
Remove - High pressure switch
Install - High pressure switch
Remove - Air temperature sensors
Install - Air temperature sensors
Identification – Cab Main (CM) wire harness
Identification – Lower Roof (CR) / Upper Roof (OR) / Cab Roof Lights (CL) wire harness
Identification – Steering Column (SC) / Right-Hand Console (RC) wire harness
Identification – Feeder (FE) / Hydraulic Valves (HY) wire harness
Identification – Left-Hand Main (LH) / Battery / Left-Hand Straw Hood (SHL) wire harness
Tank (GT) wire harness
Identification – Exhaust (EX) / Vehicle Engine (EN) wire harness
Identification – Front Lower (FL) wire harness
Electrical schematic sheet 01 - Power and starting (engine schematics)
schematics)
Electrical schematic sheet 03 - After treatment system (Non CAN) (engine schematics)
Electrical schematic sheet 04 - Engine - Controller Area Network (CAN) (engine schematics)
Electrical schematic sheet 05 - Engine inputs/outputs (engine schematics)
Electrical schematic sheet 06 - Fuel injection (engine schematics)
Electrical schema - Electrical schematic circuit color index
Electrical schematic sheet 03 – Power distribution
Electrical schematic sheet 04 – Starting and charging
Electrical schematic sheet 05 – Ground distribution
Electrical schematic sheet 06 – Ground distribution
Electrical schematic sheet 07 – Ground distribution
Electrical schematic sheet 09 – Engine control
Electrical schematic sheet 10 – Engine control
Electrical schematic sheet 11 – Engine control
Electrical schematic sheet 12 – Selective Catalytic Reduction (SCR) system
Electrical schematic sheet 13 – Selective Catalytic Reduction (SCR) system
Electrical schematic sheet 14 – Ground drives
Electrical schematic sheet 15 – Brake system
Electrical schematic sheet 16 – Power and ground distribution
Electrical schematic sheet 17 – Power and ground distribution
Dynamic description Theory of operation – Starting/Charging system
Remove - including electrical components (*)
Install - including electrical components (*)
Remove - Hydro neutral switch
Install - Hydro neutral switch
Testing - Troubleshooting
Service instruction - Recharge
Remove - Turn signal switch
Install - Turn signal switch
Dynamic description Theory of operation – Header height control
Overview – Pressure float mode
Overview – Return To Cut (RTC) mode
Overview – Auto Header Height Control (AHHC)
Overview – Manual mode
Remove - Horn
Install - Horn
Calibrate – Header calibration
Remove - Ladder position
Install - Ladder position
Header type module - Dynamic description Theory of operation – Header recognition
Remove - Feeder clutch
Install - Feeder clutch
Remove - Feeder engage switch
Install - Feeder engage switch
Remove - Feeder lateral position
Install - Feeder lateral position
Remove - Feeder speed
Install - Feeder speed
Remove - Feeder reverser solenoid
Install - Feeder reverser solenoid
Remove - Harness
Install - Harness
Remove - Grain Loss Interface Module (GLIM)
Install - Grain Loss Interface Module (GLIM)
Remove - CAN flow sensor
Install - CAN flow sensor
Remove - Sample motor
Install - Sample motor
Cleaning
Remove - Unload auger
Install - Unload auger
Remove - Unload swing IN/OUT
Install - Unload swing IN/OUT
Remove - Covers position sensors
Install - Covers position sensors
Remove - Grain level sensors
Install - Grain level sensors
Remove - Lower and upper cab roof harness
Install - Lower and upper cab roof harness
Remove – Overhead controls
Install – Overhead controls
Remove - Speakers
Install - Speakers
Reel speed switch - Remove
Reel speed switch - Install
Remove - Spreader speed control solenoid
Install - Spreader speed control solenoid
Remove - Left and Right spread deflector actuators
Install - Left and Right spread deflector actuators
Remove - Spreader speed
Install - Spreader speed
Remove - Spreader position
Install - Spreader position
Remove - Concave position switch
Install - Concave position switch
Remove - Rotor speed adjust
Install - Rotor speed adjust
Dynamic description Theory of operation – UCMs power and ground circuit
Dynamic description Theory of operation – CAN bus system
Dynamic description Theory of operation – LIN bus system
Test - LIN actuators
Program – LIN actuator program procedure
Configure – LIN actuator assignment procedure
Remove - Universal Control Module (UCM)
Install - Universal Control Module (UCM)
s - Remove - Universal Control Module (UCM)
s - Install - Universal Control Module (UCM)
Program – Platform header setup
Program – Row header setup
Remove - Ride control switch
Install - Ride control switch
Remove - Header lower and raise switches
Install - Header lower and raise switches
Remove - Header tilt switch
Install - Header tilt switch
Remove - Header Auto/Manual switch
Install - Header Auto/Manual switch
Remove - Header height solenoids
Install - Header height solenoids
Remove - Header lift pressure
Install - Header lift pressure
Remove - Reel raise and lower solenoids
Install - Reel raise and lower solenoids
Remove - Reel fore and aft solenoids
Install - Reel fore and aft solenoids
Remove - Edge guidance scan actuator
Install - Edge guidance scan actuator
Dynamic description - Moisture bypass unit - Theory of operation
Dynamic description - Yield monitoring - Theory of operation
Test – Auger motor
Check – Grain flow sensor (if installed)
Remove – Sample auger
Adjust – Level (proximity) sensor
Adjust – Grain flow sensor
Adjust – Grain flow sensor (alternate in the field method)
Remove - Upper and Lower sieve switches
Install - Upper and Lower sieve switches
Remove - Remote Upper and Lower sieve switches
Install - Remote Upper and Lower sieve switches
Remove - Sieve control harness
Install - Sieve control harness
Remove - Cross-flow cleaning actuator
Install - Cross-flow cleaning actuator
Remove - Separator clutch
Install - Separator clutch
Remove - Separator engage switch
Install - Separator engage switch
Remove - Denox Control Unit (DCU)
Install - Denox Control Unit (DCU)
Filter - Remove
Filter - Install
Cover - Remove
Cover - Install
Disconnect electrical connection to the dosing module
Connect electrical connection to the dosing module
DTC 1113-Engine coolant temperature sensor voltage is higher than expected [ECU] (*)
DTC 1145-Fuel pressure relief valve reached maximum allowed opening count [ECU] (*)
DTC 115D-ECU temperature sensor 1 is too high [ECU] (*)
DTC 1161-Battery voltage is higher than expected [ECU] (*)
DTC 119A-DEF/AdBlue tank level sensor voltage too high [ECU] (*)
DTC 11CE-Upstream NOx sensor self-diagnosis result is higher than the limit [ECU] (*)
DTC 11E3-Oil temperature sensor voltage is higher than expected [ECU] (*)
DTC 1225-Rail pressure sensor value is above maximum offset [ECU] (*)
DTC 1238-Turbine over speed failure [ECU] (*)
DTC 125D-ECU temperature sensor 2 is too high [ECU] (*)
DTC 1338-Over boost failure [ECU] (*)
DTC 1361-Battery voltage is higher than expected [ECU] (*)
DTC 1374-Intake manifold temperature sensor voltage is higher than expected [ECU] (*)
DTC 13A3-Crankcase pressure sensor voltage is higher than expected [ECU] (*)
DTC 141A-Downstream SCR catalyst temperature is too high [ECU] (*)
DTC 1425-Fuel rail pressure sensor voltage is higher than expected [ECU] (*)
DTC 1438-Under boost failure [ECU] (*)
DTC 1565-Fuel rail pressure has exceeded maximum negative deviation limits [ECU] (*)
DTC 15AA-DEF/AdBlue temperature sensor voltage is higher than expected [ECU] (*)
DTC 15E3-Crankcase pressure too high [ECU] (*)
DTC 15E5-Prefilter fuel pressure sensor voltage is higher than expected [ECU] (*)
DTC 1636-Number of desired injections exceeds threshold [ECU] (*)
DTC 165D-ECU temperature sensor voltage is higher than expected [ECU] (*)
DTC 16E5-Prefilter fuel pressure sensor voltage is lower than expected [ECU] (*)

Inside this manual

Real pages from this service manual (5,627 pages). Open the sample pages (PDF, 620 KB)

Sample pages from the Case Axial Flow 5140, 6140, 7140 Tier 4B Combine Service Manual: Diagram, Troubleshooting, Specifications, Color page, Color page, Foldout diagram (color)

Diagram, page 1,881: Electrical systems - Harnesses and connectors
Troubleshooting, page 4,230: E0151-11-Fan Decrease Relay - Unidentified failure code
Specifications, page 5,187: Threshing - Rotor
Color page, page 1,141: AXIAL-FLOW® 5140
Color page, page 1,742: Electrical systems - Harnesses and connectors
Foldout diagram (color), page 842: Hydraulic systems - Hydraulic systems

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 5,627 pages

Quantity one is the manual described above.

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