Case DX55, DX60 Tractor Service Manual
1,439 pages · Publication 84140461
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- Models
- DX55, DX60
- Serial coverage
- SSS - PIN Number Z7NFP1001 and Above, EHSS - PIN Number Z7NFS1001 and Above
- Manual type
- Service Manual
- Pages
- 1,439
- Publication
- 84140461
- Condition
- Brand new

What's inside
From the manual's own table of contents: 77 sections, 700 entries. See sample pages (PDF, 525 KB)
Precautionary Statements3 topics
- Personal Safety
- Machine Safety
- Information
Safety8 topics
- Precautionary Statements
- The Tractor
- Servicing the Tractor
- Operating the Tractor
- Driving the Tractor
- Operating the PTO
- Diesel Fuel
- Safety Frame ( ROPS )
Instruction Decals1 topic
- Decal Placement Guide
Ecology and the Environment1 topic
- Helpful Hints
Lubrication3 topics
- General Information
- Grease Fittings
- Recommended Lubricants
Show all 77 sections
Lubrication and Maintenance Chart DX 55 , DX 60 — Front - wheel Drive2 topics
- Lubrication Fittings
- Fuel Usage Safety
General Dimensions7 topics
- Wheel Tread Settings
- Front Axle ( FWD ) ( Not Adjustable )
- Rear Axle ( FWD )
- Liquid Ballast ( Optional )
- Tire Pressure
- Rear Tire Liquid
- Ballast Weights ( Per Tire )
Special Tools1 topic
- Compression Test and Tools
Troubleshooting5 topics
- Cylinder Head and Valve Train Components
- Cylinder Block Assembly
- Engine
- Removal
- Installation
Overhaul74 topics
- Alternator
- Cooling Fan and Pulley
- Glow Plug and Connector
- Nozzle / Holder
- Fuel Injection Pipe
- Injector
- Water Pump
- Cover / Intake Manifold / Exhaust Manifold
- External Oil Pipe
- Rocker Assembly
- Cylinder Head
- Tappets
- Fuel Stop Solenoid
- Timing Gear Cover
- Timing Gears and Camshaft
- Front End Plate
- Oil Sump
- Oil Suction Pipe and Strainer
- Balancer Assembly
- Connecting Rods , Bearings and Pistons , Rings
- Flywheel
- Backplate and Oil Seal
- Crankshaft and Main Bearings
- Rocker Arm Assembly
- Disassembly
- Inspection and Repair
- Timing Gear
- Inspection
- Camshaft
- Oil Pump
- Assembly
- Valves
- Valve Guides
- Valve Seat
- Valve Springs
- Rocker Arms
- Push Rods
- Rocker Arm Shaft
- Cylinder Block
- Piston and Piston Rings
- Connecting Rods
- Pistons , Rings and Connecting Rod
- Crankshaft Main Bearing and Thrust Washer
- Removal and Inspection
- Crankshaft Bearing ( Bushing )
- Replacement
- Crankshaft Main Bearing
- Port Block
- Crankshaft and Bearing Holder
- Relief Valve
- Rear Oil Seal
- Back Plate / Flywheel Housing
- Pistons and Connecting Rods
- Balancer Shims
- Oil Suction Pipe and Suction Strainer
- Camshaft and Camshaft Gear
- Idler Gear , Oil Pump and Injection Timing
- Timing Gear Case
- Front Oil Seal and Steering Pump Seal
- Crankshaft Pulley
- Injection Pump
- Head Gasket Selection
- Head Gasket Selection Chart
- Valve Clearance Adjustment
- Head Cover
- Intake / Exhaust Manifolds
- External Oil Tube
- Oil Pressure Switch
- Alternator and Temperature Sender Switch
- Nozzle / Holder Assembly
- Return Pipe and Injection Pipe
- Hydraulic Oil Pump
- Power Steering Pump
- Turbo Charger
Description of Operation - Engine Lubrication System7 topics
- Oil Filter
- Construction and Function
- Maintenance
- Installation and Adjustment
- Engine Oil Pressure Check
- Oil Pressure Relief Valve
- Oil Consumption
Description of Operation - Cooling System8 topics
- Coolant
- Cooling System Capacity
- Radiator Cap
- Thermostat
- Cooling Fan
- Radiator
- Oil Cooler
- Standards for Adjusting the Injection Pump
Description of Operation39 topics
- General
- Fuel Injectors
- Governor
- Engine Breather Valve
- Fuel Variation Mechanism
- Delivery Valve Assembly
- CTD ( Compact Timing Device ) Mechanism
- Pumping Elements
- Delivery Valves
- Repair
- Timing and Governor Adjustments
- Installation ( New Pump or Drive Component )
- Spill - timing Procedure
- Bleeding The Fuel System
- Fuel Screw / High Idle Adjustment
- Adjustments
- Injectors
- Assembly / Adjustment
- Lubrication
- Turbocharger
- Inspection Before Disassembly
- Turbine Shaft
- Bearings and Associated Parts
- Thrust Bearing
- Holes For Admitting Seal Ring
- Turbocharger Reassembly
- Installing the floating bearings
- Inserting the Shaft Into Bearing Casing
- Installing the Thrust Bearing
- Installing the Seal Plate
- Installing the Blower Wheel
- Installing the Turbine Casing
- Securing the Blower Casing to the Bearing Casing
- Installing the Waste Gate Controller Assembly
- Checking the Rotor for Movement
- Start - up Lubrication
- Intake Air System
- Exhaust System
- Initial Start of Turbocharger After Installation
Bolt Torques4 topics
- Separating the Tractor at Clutch Housing / Engine
- Clutch
- Clutch Release Bearing
- Attaching the Tractor at Clutch Housing / Engine
Clutch Pedal Maximum Travel Adjustment ( SSS Transmission )1 topic
- Powerflow ( All Diagrams Shown With Forward Clutch Pack Engaged )
Hydraulic Flow Diagrams13 topics
- Oil Pump For EHSS and PTO Clutch
- Neutral Position
- Forward Position
- Reverse Position
- Reverse Position - Inching Pedal Depressed
- Lube Cutoff Valve Operation
- Inching Pedal Depressed
- System Relief Valve Assembly
- System Relief Valve Assembly Operation
- EHSS Manifold Valve
- System Relief Valve
- Oil Cooler Relief Valve
- Oil Cooler Relief Valve Components
Adjustment73 topics
- EHSS - System Relief Valve
- Oil Cooler and Lubrication Circuit Pressure Test
- EHSS Inching Pedal Potentiometer
- EHSS Control Valve Solenoid
- Solenoid Test
- Test Results
- Flow Test
- Neutral and Forward
- Reverse
- EHSS Transmission
- Removal - Separating the Tractor at Clutch Housing / Engine
- Installation - Attaching the Tractor at Clutch Housing / Engine
- Clutch Housing
- Main Transmission
- Disassembly - Separating the Transmission / Differential
- Shuttle Clutch Adapter / Input Shaft Retainer
- Input Shaft
- Reverse Idler Shaft and Gear
- Shift Rails
- Shuttle Clutch and Shaft
- PTO Shaft
- Countershaft
- Main Shaft
- Shuttle Clutch
- Reverse Idler
- Attaching The Transmission / Differential
- Synchronizers
- Complete EHSS Schematic
- st or 2 nd Gear , High and Forward Schematic
- st or 2 nd Gear Engaged High and Forward Engaged
- Current Flow
- Key Switch Placed in “ RUN / ACC ” Position
- Potentiometer
- With the Inching Pedal ( not depressed )
- Controller Current Output
- Ground Sources
- st or 2 nd Gear , Low and Forward Schematic
- st or 2 nd Gear Engaged Low and Forward Engaged
- st or 2 nd Gear , High and Reverse Schematic
- st or 2 nd Gear Engaged High and Reverse Engaged
- st or 2 nd Gear , Low and Reverse Schematic
- st or 2 nd Gear Engaged Low and Reverse Engaged
- rd or 4 th Gear , High and Forward Schematic
- rd or 4 th Gear Engaged High and Forward Engaged
- rd or 4 th Gear , Low and Forward Schematic
- rd or 4 th Gear Engaged Low and Forward Engaged
- rd or 4 th Gear , High and Reverse Schematic
- rd or 4 th Gear Engaged High and Reverse Engaged
- rd or 4 th Gear , Low and Reverse Schematic
- rd or 4 th Gear Engaged Low and Reverse Engaged
- EHSS Controller Activation
- Controller Activation
- With the Inching Pedal ( free position )
- Modulation Time Chart
- EHSS Controller
- EHSS Controller Testing
- st or 2 nd Gear , High and Forward Circuit
- st or 2 nd Gear , Low and Forward Circuit
- st or 2 nd Gear , High and Reverse Circuit
- st or 2 nd Gear , Low and Reverse Circuit
- rd or 4 th Gear , High and Forward Circuit
- rd or 4 th Gear , Low and Forward Circuit
- rd or 4 th Gear , High and Reverse Circuit
- rd or 4 th Gear , Low and Reverse Circuit
- Activation Circuit
- Shuttle Switch ( Forward / Reverse )
- Testing
- Transmission Modulation Switches
- Removal ( ALL Switches )
- Main 1 - 2 Switch ( ball located behind switch )
- Main 1 - 2 Switch
- HIGH ” and “ LOW ” Range Switches
- Installation ( ALL Switches )
Troubleshooting Shiftability17 topics
- Description of Operation
- Breakout Box Connection to Tractor
- Test Procedures - Switches
- High Range Switch
- Low Range Switch
- Neutral , 1 st and 2 nd Gear Switch
- Shuttle Switch ( F - N - R )
- Neutral Test
- Forward Test
- Reverse Test
- Solenoid Test - EHSS Control Valve
- Potentiometer Function
- Adjustment - EHSS Inching Pedal Linkage
- Adjustment - Potentiometer
- Modulation Explanation
- Modulation Time - Test Procedure
- Wiring Diagram - EHSS Circuit
General Overall Troubleshooting16 topics
- EHSS Electrical Troubleshooting ( Range )
- EHSS Electrical Troubleshooting ( Main Gear and Shuttle )
- EHSS Electrical Troubleshooting ( Potentiometer )
- EHSS Concern Report
- Powerflow
- Main Transmission Input Shaft Retainer
- Shuttle Shaft Retainer
- Shuttle Gears
- Main Transmission Range Gear Shifter
- Range Gears
- Range Gear Shift Fork
- Input Shaft Retainer
- Synchronizers - Main Gears
- Main Transmission Gears / Synchronizer
- Synchronizers - Shuttle Gears
- Transmission Shuttle Gears / Synchronizer
Description of Operation - Front Wheel Drive Gearbox4 topics
- Front Wheel Gearbox
- Counter Gear Removal
- Counter Gear
- Front to Rear Axle Ratio
Maintenance11 topics
- Lubricate Every 50 Hours - Standard FWD
- FWD Axle
- Gear Reduction Drop Box
- Front Axle and Differential
- Drive Pinion
- Differential
- Differential Gear
- Ring Gear - To - Pinion Backlash Check and Adjustment
- Axle and Differential
- Gear Reduction Box
- Bevel Gear - To - Pinion Backlash Check
Description of Operation - Differential and Rear Axle16 topics
- Differential Lock
- Rear Axle
- Final Pinion
- Rear PTO - Power Flow Diagram
- EHSS Transmission - Hydraulic Fluid Flow to the PTO Clutch Assembly
- SSS Transmission - Hydraulic Flow to the PTO Clutch Assembly
- PTO Clutch Engaged
- PTO Clutch Disengaged
- Pressure Testing
- Test Procedure
- Adjustment
- PTO Clutch Control Valve
- PTO Clutch
- PTO Systems
- Brake Discs
- Stators
Description of Operation - Brakes8 topics
- Brake Operation
- Park Brake
- Assembly and Adjustment
- Park Brake Return Spring
- Brakes
- Removal and Disassembly
- Assembly and Installation
- Brake Switches
Description of Operation - Hydraulic Systems16 topics
- Flow Priority
- Hydraulic System
- Hydraulic Fluid Filter
- Combination System Relief - Diverter Valve Manifold Assembly ( EHSS Model )
- Combination System Relief - Diverter Valve Manifold Assembly ( SSS Models )
- Control Valve Assembly ( HPL )
- Neutral Position - Fluid Flow
- Raising Position - Fluid Flow
- Lowering Position - Fluid Flow
- Bypass Spool - Fluid Flow
- Unload Valve
- Drop Rate Control Valve
- Linkage Operation - Position Control
- Position Control Operation - Neutral Position to Raise
- Position Control Operation - Raise Position to Neutral Position
- Position Control Operation - Neutral Position to Lowering Position
Pressure Testing3 topics
- Main System Relief Valve
- Inlet Restriction Test
- Pump Efficiency Test
Overhaul - Lift Cylinder3 topics
- Lift Cylinder
- Hydraulic Control Valve
- Combination System Relief Valve and Diverter Valve Assemblies
Adjustments4 topics
- HPL Linkage
- Adjustment Procedure
- Control Lever
- Control Lever Neutral
Description of Operation - Hydraulic Pump and Filter3 topics
- Hydraulic Pump
- Break - in Procedure
- Sump Tube and Strainer
Description of Operation - Remote Valves7 topics
- Switching Between Single and Double Acting Cylinders
- Rear Remote Fluid Flow Diagrams
- Four Position , Single Spool Rear Remote Valve with Detent Auto Kick - Out and Float
- Float
- Lift
- Lower
- ( w / o Kick - Out or Float )
Front Remote ( Two Spool ) Loader Control Valve Fluid Flow Diagrams9 topics
- Bucket Control
- Neutral / Lift Control - Neutral
- Bucket Control - Dumping / Lift Control - Neutral
- Bucket Control - Dumping Regen / Lift Control - Neutral
- Bucket Control - Roll Back / Lift Control - Neutral
- Bucket Control - Neutral / Lift Control - Raising
- Bucket Control - Neutral / Lift Control - Lowering
- Bucket Control - Neutral / Lift Control - Float
- Two Spool Remote Valve
Overhaul - Rear Remote Valve31 topics
- Rear Remote ( Three Position , Single Spool ) ( Non - detent )
- ( Valve Stack Position # 1 )
- ( Valve Stack Position # 2 )
- ( Valve Stack Position # 3 )
- Disassembly ( Non - detent Valve )
- Rear Remote ( Three Position Valve ) ( Non - detent )
- Rear Remote ( Four Position , Single Spool with Detent Kick - Out and Float )
- Disassembly ( Four Position Valve w / Detent and Float )
- Detent Kick - Out Adjustment
- Power Steering System
- Power Steering
- Power Steering Control Motor
- Spool and Sleeve
- Rotor and Fixed Ring
- Check Valve
- Drive Shaft
- Pressure Relief Valve
- Power Steering Cylinder
- Power Steering Operation
- Fluid Flow - Neutral Position
- Fluid Flow - Left Turn
- Fluid Flow - Right Turn
- Manual Operation
- Pump , Steering Motor and Relief Valve
- Test
- Steering Cylinder
- Lubricate Every 50 Hours - FWD
- Steering Control Motor
- Power Steering Pump and Reservoir Tank
- Pump Removal
- Steering Tubes
Description of Operation8 topics
- Tractor Weighting
- Weighting for Stability 2.0
- Cast Iron Weights (Optional)
- Front Frame Mounted Weights
- Rear Wheel Weight Installation (Ag./Industrial Tires)
- Rear Wheel Weights #710470026
- Rear Counterweight Bracket (Optional) #718740016
- Ballast Weights (Per Tire)
Description and Operation5 topics
- Expansion Valve
- Cleaning Cab Air Filter
- Compressor Protection Switches
- High-Pressure Cutout Switch
- Low-Pressure Cutout Switch
Component Location2 topics
- Cab and Engine Bay
- Cab Roof
Troubleshooting19 topics
- Temperature/Pressure Chart
- Service Precautionary Statements
- Leak Testing
- Refilling 2.0.0
- Contaminants
- General
- Preventing Mixing of Service Equipment
- Refrigerant Extraction and Recycling Equipment
- Using Extraction Equipment
- Using Recycling Equipment
- Recycling vs. Reclaiming
- Containment of Air Conditioning Refrigerants
- Recharging/Refilling 0.0
- Using a Manifold Gauge Set
- Checking Refrigerant for Excess Air
- Containers for Storing Recycled Refrigerant
- Disposal of Empty or Near-empty Disposable Containers
- Applicable SAE Standards
- Related SAE Standards
Manifold Gauges and Interpretations1 topic
- Performance Test Examples
Charging22 topics
- Belt Replacement
- Specification
- Heater Valve oo
- Removal
- Installation
- Condenser and Receiver/Dryer
- Removal
- Installation
- Evaporator/Heater Core Replacement
- Disassembly
- ASSOEMDIY 1.06. eee ete n eee e ett e nett nee
- Expansion Valve
- Removal
- Blower Motor/Blower Motor Resistor
- Removal
- Disassembly
- ASSOMDIY 2.0
- Installation
- Low Pressure SWitch
- Replacement
- High Pressure Switch
- Removal
Compressor Assembly TorqueS13 topics
- Compressor Breakdown
- Clutch Breakdown
- Compressor Repaired Internally and Reinstalled in the System
- of the Same Type
- Clutch Head Repair
- Keyed Shaft Armature Removal
- Rotor Assembly Removal
- Field Coil Assembly Removal
- Field Coil Assembly Installation
- Replacement of Shaft Seal
- Valve Plate Removal
- Valve Plate and Cylinder Head Installation
- Component Location and Function
Electrical System Components103 topics
- Description and Testing
- Battery 0
- DeSCrIPtION 2.0
- Checking the Battery Electrolyte Level
- Fuse BIOCK
- Fuse Block for 7 Pin Connector
- Fusible Link 2.0.0
- Removal
- Key Switch Troubleshooting - Continuity Test
- Key Switch Troubleshooting - Connector Wiring
- Installation
- Road Lights Switch 0.0
- Installation
- Work Lights SWitch
- Removal
- Installation
- Hazard Lights Switch
- Removal
- Installation
- Turn Signal SWitch
- ReEMOVAl . 6
- Installation 0
- Headlights 2.0.0.0
- Description
- Head Lamp
- Removal
- Taillights 0
- Description
- Hazard/Turn Signal Lights
- Bulb Replacement
- Brake Lights
- Bulb Replacement
- Shuttle Switch (Forward/Reverse)
- Transmission Modulation Switches
- Removal (All Switches)
- Installation (All Switches)
- Installation
- Brake Light SWitch
- DeSCrIPtION 6.0
- Installation
- Seat Safety Switch 0.0.0
- Installation
- Road Lights Relay
- Brake Lights Relay
- Work Lights Relay
- Engine Glow Plug Relay
- Safety Start Relay . 0.0
- Relay Removal (All Relays) 2.0
- (Road Lights, Work Lights, Safety Start, Brake Light, Auxiliary Power)
- Glow Plug Relay Testing
- Charging System Diode
- Removal
- Installation
- Engine Glow Plugs
- Removal
- Description
- REMOVAl 6
- Installation
- REMOVAl 6.6
- Installation
- Coolant Temperature Sending Unit
- Description 6.2.0
- Safety Alarm BUZZer . 1
- Removal
- Inspection 2
- Installation 2
- Starting Circuit (with or without operator present)
- Safe Operation Circuit (operator present)
- Safe Operation Circuit (operator not present)
- Engine Glow Plug Circuit 2.0
- Road Lights Circuit
- Work Lights Circuit
- Hazard Flasher Circuit
- Right Turn Signal Circuit
- Left Turn Signal Circuit 2.0
- PTO Indicator Light Circuit
- Engine Coolant Temperature Gauge Circuit
- Engine Oil Pressure Indicator Light Circuit
- Fuel Gauge Circuit
- Park Brake Indicator Light Circuit 6.0.00
- Auxiliary Power Socket Circuit 2.0.0.0
- Charging System Circuit 0.0
- Safety Alarm Circuit 2.0
- Tachometer Drive Elbow Removal
- Instrument Panel BulbS 2.0.0.0
- Replacement 1.0.0
- Instrument Panel 0.0.0
- Installation
- Instrument Panel Connector Identification 2.0.2
- Fuel and Temperature Gauge Testing
- Fuel Gauge Testing
- Temperature Gauge Testing
- Alternator
- Alternator OUtpUt 2
- Alternator Removal
- Alternator Component Testing and Inspection
- Rectifier Inspection
- BUSHES 0
- BearingS
- Drive Pulley 2.0.0
- Alternator Housing
- Alternator Bench Check
- Installation 0.0
Starting SysteM . 052 topics
- Description of Operation
- Components
- Starter Motor Assembly
- Starter SolenOid 2.0
- Pinion Clutch 2
- Field Coil
- Starter Solenoid . 6.0.0
- ASSOEMDIY 10
- No Load Test
- Installation
- Checking the Electrolyte Level 1.0.0.0
- Removal
- Installation
- Fuse BIOCKS
- Key SWitCh .. 0. eee e enter tenet nee eeeeneene
- Removal
- Key Switch Troubleshooting - Continuity Test
- Accessory/Run Position
- Heat Position 2.0
- Start Position 2.6.6
- Key Switch Troubleshooting - Connector Wiring
- Headlights 2.0.00
- Replacement
- Taillight/Rear Flasher Lights
- Cab Work LightS
- Dash SWitcheS
- Road Lights Switch 2.0.0
- Removal
- Installation
- Work Lights SWitCh
- Removal
- Installation
- Hazard Lights SWitch
- Removal
- Installation
- Installation 0
- Turn Signal SWitch
- Removal
- Installation
- Transmission Range Safety Switch
- Installation 0
- Rear (Main) PTO Safety Switch
- Removal
- Extended Position
- Removal
- Park Brake Safety Switch 00.0
- Extended Position (Not Shown)
- Retracted Position
- EHSS Clutch/Inching Pedal Switch
- Description
- Removal
- Installation
Inside this manual
Real pages from this service manual (1,439 pages). Open the sample pages (PDF, 524 KB)
- Specifications, page 104: SECTION 10 - ENGINE - CHAPTER 1
- Troubleshooting, page 984: SECTION 55 - ELECTRICAL SYSTEM - CHAPTER 2
- Diagram, page 1,358: SECTION 90 - PLATFORM - CHAPTER 1
- Color page, page 704: SECTION 35 - HYDRAULIC SYSTEM - CHAPTER 1
- Color page, page 287: SECTION 21 - TRANSMISSION - CHAPTER 1
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the DX55 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,439 pages
Quantity one is the manual described above.
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Other editions and similar models
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