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Case JX60, JX70, JX80, JX90, JX95 Tractor Service Manual

709 pages · Publication 87649366

$79.55
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Models
JX60, JX70, JX80, JX90, JX95
Manual type
Service Manual
Pages
709
Publication
87649366
Condition
Brand new
Case JX60, JX70, JX80, JX90, JX95 Tractor Service Manual, publication 87649366

What's inside

From the manual's own table of contents: 45 sections, 330 entries. See sample pages (PDF, 623 KB)

SECTION 00 - GENERAL
SECTION 10 - ENGINE
SECTION 18 - CLUTCH
SECTION 21 - FRONT TRANSMISSION
SECTION 23 - MFD TRANSFER BOX
SECTION 25 - MFD AXLE
SECTION 27 - REAR TRANSMISSION
SECTION 31 - POWER TAKE-OFF
SECTION 33 - BRAKES
SECTION 35 - HYDRAULIC SYSTEMS
SECTION 41 - STEERING
SECTION 44 - FRONT AXLE AND WHEELS (2WD)
SECTION 55 - ELECTRICAL SYSTEM
SECTION 90 - PLATFORM, CAB, BODYWORK AND DECALS
General Instructions
Health and Safety
Precautionary Statements
Safety
Ecology and the Environment
Minimum Hardware Tightening Torques
Federal Emissions Warranty
California Emission Control Warranty Statement
Consumables
Specifications
Show all 45 sections
Special Tools
Tightening Torques1 topic
  • Angular Torque Data
Sectional Views
Troubleshooting
Overhaul15 topics
  • Removal
  • Disassembly
  • Assembly
  • Rotating Counterweight Dynamic Balancer
  • Compression Test
  • Checks, Dimensions, and Repairs
  • Cylinder Block
  • Crankshaft, Main Bearings, and Flywheel
  • Connecting Rods
  • Pistons
  • Valves
  • Tappets
  • Camshaft
  • Valve Timing Check
  • Cylinder Head
10 102 70 Rotating Counterweight Dynamic Balancer4 topics
  • Valve Guides
  • Valve Seats in Cylinder Head
  • Crankshaft Front Oil Seal
  • Valve Clearance
Description and Operation6 topics
  • Cooling System
  • Radiator
  • Thermometer
  • Thermostat
  • Thermostatic Switch
  • Installation
10 402 30 Cooling System Thermostat10 topics
  • Oil Filter
  • Low Oil Indicator
  • Fuel Injection Pump (Bosch)
  • Turbocharged Models
  • All Models
  • Fuel Injector Sleeves
  • Checking Injector Protrusion
  • Checking the Fuel Injection Pump Timing with the Pump on the Tractor
  • Lock-time the Fuel Injection Pump with the Pump Removed from the Tractor
  • Fuel System Air Bleeding
Clutches16 topics
  • Longitudinal Section of Clutch -- Luk Clutches (11 in./11 in. and 12 in./12 in.)
  • Checks, Measurements and Repairs
  • Dimensions of the Valeo 11 in./11 in. Dual Clutch
  • Dimensions of the Luk 11 in./11 in. Dual Clutch
  • Dimensions of the Valeo 12 in./12 in. Dual Clutch
  • Dimensions of the Luk 12 in./12 in. Dual Clutch
  • in./12 in. Dual Clutches
  • Valeo 11 in. Flywheel
  • Luk 11 in. Flywheel
  • Valeo 12 in. Flywheel
  • Luk 12 in. Flywheel
  • Clutch Release Lever Coplanarity Adjustment
  • Main Clutch Control Linkage Adjustment
  • PTO Clutch Linkage Adjustment
  • Synchronizer Reverser
  • Gearbox/Reduction Unit
Torque Values
Synchronizer Reverser Troubleshooting9 topics
  • Clutch--Reverser Casing
  • Synchronizer Reverser--Creeper Unit
  • Creeper Unit
  • Gearbox
  • Clutch Casing--Synchronizer Reverser and Creeper Unit
  • Drive Shaft
  • Transmission Shafts and Guard
  • Drive Gear Housing Assembly
  • Transfer Box, Unit Removed
Description of Operation11 topics
  • Sectional Views
  • Complete Front Axle Assembly
  • Disassembly (JX60 and JX70)
  • Assembly (JX60 and JX70)
  • Disassembly (JX80, JX90 and JX95)
  • Assembly (JX80, JX90 and JX95)
  • Steering Knuckle Pins and Bearings
  • Replacement
  • Wheel Hub Seal Replacement
  • Limited-Slip Differential
  • Operation
Adjustments31 topics
  • Steering Knuckle
  • Wheel Hub Bearing
  • First Class Axle (Models JX60 and JX70)
  • Second Class Axle (Models JX80, JX90 and JX95)
  • Bevel Drive Adjustments
  • Front Axle Differential
  • Determining Pinion Shaft Pre-load Shim Thickness
  • Determining Pinion Shaft Position Shim Thickness
  • Pinion Shaft Installation
  • Differential Installation and Backlash Adjustment
  • Differential Bearing Pre-Load Adjustment
  • Sealing Compound Application
  • Toe-in Adjustment
  • Pinion and Differential
  • Final Drives
  • Rear Axle Transmission -- Gearbox Case
  • Transmission-Gearbox Case
  • Gearbox Driving Shaft Axial Clearance
  • Differential Lock Engagement Sleeve Position Adjustment
  • Pinion Shaft Positioning Adjustment Ring
  • Pinion Shaft Pre-Load Adjustment
  • Differential Bearings and Backlash of Ring and Pinion Teeth
  • Differential Planetary and Side Gear Backlash
  • Final Drive Removal
  • Disassembly (Cover)
  • Disassembly (Housing)
  • Description and Operation of Mechanical PTO
  • Independent PTO
  • Ground Speed PTO
  • PTO Speed Selector Lever
  • Single Lever PTO Operation
Troubleshooting for Mechanical PTO11 topics
  • 540/750 Mechanical PTO
  • Brakes
  • Service Brakes
  • Parking Brake
  • Right Hand or Left Hand Brake (Service Brakes)
  • Hydraulic Brake Slave Cylinder
  • Removal-Refitting
  • Service Brake Pedals
  • Adjusting Height of Service Brake Pedals
  • Hand Brake Control
  • Adjustment Travel
Hydraulic System -- Description and Operation44 topics
  • Hydraulic System Diagrams
  • Auxiliary (Rear) Control Valves
  • Double-Acting Cylinder Lift Phase
  • Double-Acting Cylinder Lower Phase
  • Single-Acting Cylinder Lift Phase
  • Single-Acting Cylinder Lower Phase
  • Double-Acting Cylinder with Automatic Detent Release Lift Phase
  • Double-Acting Cylinder with Automatic Detent Release Lower Phase
  • Rear Remote Valve Control Levers
  • Control Lever Positions
  • Quick-Release Couplers
  • Switching Between Single and Double Acting Cylinders
  • Mechanically Controlled Hydraulic Lift
  • Fast Raise/Lower Control Device
  • Principles of Draft Control
  • Principles of Position Control
  • Principles of Float
  • Principles of Draft and Position Control Combined
  • Hydraulic Lift Oil Flow (Lift Phase)
  • Hydraulic Lift Oil Flow (Neutral Phase)
  • Hydraulic Lift Oil Flow (Lowering Phase)
  • Three-Point Hitch (Category I and II)
  • Adjustable Length Top Link
  • Right-Hand Lift Rod
  • Telescopic Lateral Stabilizer Struts
  • Lower Links
  • Left-Hand Lift Rod
  • Conversion from Category I to Category II
  • Adjustments
  • Adjusting the HPL on a Workbench
  • HPL on the Workbench
  • Position Control Linkage
  • Draft Control Linkage
  • Lift Pressure Relief Valve
  • Calibration
  • Lift Control Valve Block
  • High-Pressure (Lift) Pump
  • Inspection and Repair
  • Convertible Single/Double Acting Auxiliary Control Valve
  • and Detent Release
  • Spool Binding Test
  • Spool Leakage Test
  • Adjustment of the Auxiliary Control Valve Automatic Detent Release Pressure
  • Hydraulic Pump C25
Torque Settings
Components9 topics
  • Hydrostatic Power Steering (2WD)
  • Hydrostatic Power Steering (MFD)
  • Steering Right
  • Steering Left
  • Manual Steering to Right
  • Manual Steering to Left
  • Hydrostatic Steering Control Valve
  • Steering Control Valve Testing
  • Valve Installed on Tractor
41 206 20 Hydrostatic Steering Pump6 topics
  • Steering Cylinder (2WD)
  • Steering Cylinder (MFD)
  • Front Axle
  • Axle Wheel Hub
  • Stub Axle
  • Toe--In
Instrument Cluster Description5 topics
  • Analog Instrument Panel
  • Warning and Indicator Lights
  • Fuel Level Gauge
  • Tachometer and Hourmeter
  • Engine Coolant Temperature Gauge
Electrical Components Description49 topics
  • Instrument Console Controls
  • Lights Control Lever
  • Rear Hood Controls
  • Starter Switch
  • In-Cab Controls
  • Fender Mounted Controls
  • Heating and Air Conditioning Controls
  • Radio (where applicable)
  • Applicable Components, Sensors and Switches
  • Description
  • Transmitters and Switches
  • Starting System Test on Tractor
  • Power Absorption in Starter Motor Circuit
  • Resistance in Ignition System Circuit (Voltage Drop)
  • Battery Positive Cable Check
  • Starter Motor Ground Lead Check
  • Battery Ground Cable Check
  • Starter Motor Tests and Inspections
  • Armature Shaft End-Play
  • Starter Motor Test Without Load
  • Armature
  • Field Windings
  • Bearing Bushings
  • Driving Pinion
  • Precautions
  • Preliminary Checks
  • Tests and Checks
  • Alternator Wire Connections
  • Charging Current and Regulated Voltage
  • Charging Circuit Voltage Drop
  • Alternator Maximum Output
  • Alternator Component Tests
  • Alternator
  • Alternator Component Testing
  • Rotor
  • Repair
  • Battery
  • Battery Maintenance
  • Relative Density
  • Dry-Charged Batteries
  • Charging the Battery
  • Normal Charging (Top Up)
  • Charging Very Flat Batteries
  • Testing
  • Electrical Diagram Symbols
  • Electrical Wire Color Coding
  • Ground Locations
  • Fuses and Relays Main Box
  • Fuses and Relay Box (Inside Cab)
Ground Locations58 topics
  • General Diagram -- Center (With Cab)
  • General Diagram -- Center without Cab (ROPS)
  • Starter Circuit
  • Connector Overview
  • Direction Indicator and Hazard Warning Light Circuit
  • Windscreen Washer/Wiper Circuit
  • Brake Light Circuit
  • Heating and Air Conditioning Circuit
  • ROPS Work Light Circuit
  • Work Lamp (with Cab) Circuit
  • Parking/Headlights and Turn Signal Circuit
  • Operator Presence Switch Circuit
  • Analogue Instrument Circuit
  • Control Levers, Seat, Electrical Controls
  • Rear Window, Handle and Lock
  • Lock and Exterior Handle
  • LH Door
  • Front Wiper Motor
  • Cab Windows
  • Cab Heating and Ventilation Controls
  • Ventilation
  • Air Filter
  • Heating
  • Temperature Control Knob
  • Ignition Switch
  • Switching on the Air Conditioning and Temperature Control
  • Air Conditioning and Temperature Control Button
  • Heating Control Knob
  • 3--Speed Fan Control Knob
  • Use of the Air Conditioning System
  • Switching On the Air Conditioning
  • Adjustment
  • Switching Off the Air Conditioning System
  • Components of the Air Conditioning System
  • Compressor
  • Condenser
  • Receiver/Dryer
  • Thermostatic Expansion Valve
  • Air Conditioner Temperature Cycling Control Switch
  • Thermostatic Switch (ANTIFROST)
  • Evaporator
  • Low Pressure Cut-out Switch
  • Combined High/Low Pressure Cut--out Switch
  • System Pressure Relief Valve
  • Charging Stations
  • Air Conditioning System
  • Function Testing of Cab Air Conditioning System
  • Summary of the Air Conditioning System Charging Operations
  • Checking for Refrigerant Leaks Using an Electronic Leak Detector
  • Maintenance of the Air Conditioning System
  • Air Conditioning and Heating Pipes
  • Receiver--Dryer
  • Compressor Oil -- Type and Quantity
  • Compressor Drive Belt
  • Tension Adjustment
  • Fitting the Compressor Drive Belt
  • Checking Compressor Drive Belt Tension
  • Periodic Checking of Drive Belt

Inside this manual

Real pages from this service manual (709 pages). Open the sample pages (PDF, 622 KB)

Sample pages from the Case JX60, JX70, JX80, JX90, JX95 Tractor Service Manual: Specifications, Troubleshooting, Diagram, Color page, Color page, Foldout diagram (color)
  • Specifications, page 131: SECTION 10 -- ENGINE -- CHAPTER 1
  • Troubleshooting, page 311: SECTION 27 -- REAR TRANSMISSION -- CHAPTER 1
  • Diagram, page 621: SECTION 55 -- ELECTRICAL SYSTEM -- CHAPTER 6
  • Color page: SECTION 10 -- ENGINE -- CHAPTER 3
  • Color page: SECTION 41 -- STEERING -- CHAPTER 1
  • Foldout diagram (color): SECTION 33 -- BRAKES -- CHAPTER 1

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 87649366$79.55
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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 709 pages

Quantity one is the manual described above.

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Other editions and similar models

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