Caterpillar DP100N1, DP120N1, DP135N1, DP150N1, DP160N1 Forklift Operation & Maintenance Manual
215 pages · Publication 99790-63100
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What's inside
From the manual's own table of contents: 107 sections, 182 entries. See sample pages (PDF, 378 KB)
Working Precautions1 topic
- Seat Belt
KNOW YOUR LIFT TRUCK1 topic
- Fork Locking Pins
Serial Number and Capacity Plate1 topic
- Drawbar Pin
Electrical Components1 topic
- Assist Grips and Foot Step
Show all 107 sections
Model View1 topic
- Engine Hood
Side Panel1 topic
- Diesel Engine Equipped
Brake Warning Icon1 topic
- OPERATION
Presence Detection System1 topic
- New Lift Truck Break-in
Mast Interlock System1 topic
- Before Starting Engine
Mast Interlock System Functions1 topic
- Starting Engine
Driving Interlock System1 topic
- Engine Won't Start
Driving Interlock System Functions1 topic
- After Starting Engine
Neutral System1 topic
- Before Moving Lift Truck
Neutral System Functions1 topic
- Lift Truck Operation
Seat Belt Warning Icon1 topic
- Changing Speed
Seat Belt Warning Functions51 topics
- Changing Direction
- Operating Techniques
- Steering (Turning)
- Inching
- Parking Lift Truck (After Stopping)
- OPERATING TECHNIQUES
- Stacking Methods
- Stacking Different Size Loads
- Stacking Small Identical Loads
- Stacking Large Identical Loads
- Handling Loads Safely
- Adjusting Fork Spread
- Before Operating the Lift Truck
- Blinking of the Mast Interlock Indicator Icon
- Lifting the Load
- Traveling With the Load
- Working on Grades
- Normal Travel Position
- Traveling on a Grade
- Stopping on a Grade
- Starting on a Grade (Engine Stalls on a Grade)
- STORING THE LIFT TRUCK
- End of Each Shift Storage
- Long Term Storage
- Storage Exceeding Three Months
- TRANSPORTATION HINTS
- Lift Truck Loading and Shipping
- Lift Truck Lifting and Tie Down Information
- Lashing Positions
- Removing Fork
- Heel Free Type
- Installing Fork
- SPECIAL SITUATIONS
- Care in Cold Weather
- Fuel Oils and Lubrication Oils
- Battery
- Engine Coolant
- Care in Hot Weather
- Fuel Oils and Lubrication Oils
- Battery
- Engine Coolant
- Severe Dust or Lint Conditions
- Air Cleaner Element
- Engine Oil and Engine Oil Filter
- Hydraulic Oil
- Hydraulic Tank Return Filter
- TROUBLESHOOTING
- Stalled Engine
- If a Tire Blows Out
- If a Tire Blows out During Travel or Operation
- Starting With Jumper Cables
Transmission Oil1 topic
- APPENDIX
Every 50 Service Hours or Weekly, Whichever Comes First1 topic
- Fuel Specifications
Fan Belt1 topic
- Noise Level
Lift Truck, Whichever Comes First1 topic
- Dimensions
Cooling Oil (in Wet Disk Brake)1 topic
- Dimensions
Cooling Fan1 topic
- Performance
Battery – Electrolyte Specific Gravity1 topic
- Mast Performance and Capacity
Engine Crankcase1 topic
- Capacities at Various Load Centers
Bolts and Nuts1 topic
- Applicable to the Following Lift Height
Inside this manual
Real pages from this operation & maintenance manual (215 pages). Open the sample pages (PDF, 377 KB)
- Controls and operation, page 41: FC Model (Type A)
- Specifications, page 92: HOW TO AVOID A TIPOVER / HOW TO SURVIVE ONE
- Maintenance, page 188: MAINTENANCE
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the DP100N1, DP120N1, DP135N1, DP150N1, DP160N1 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 215 pages
Quantity one is the manual described above.
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60-day returns
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).