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Caterpillar DP100NM1, DP100NM1S, DP120NM1, DP120NM1S, DP135NM1, DP135NM1S, DP150NM1, DP150NM1S Forklift Operation & Maintenance Manual

210 pages · Publication 99790-47120

$69.51
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Models
DP100NM1, DP100NM1S, DP120NM1, DP120NM1S, DP135NM1, DP135NM1S, DP150NM1, DP150NM1S
Serial coverage
  • T15E-20011-39999
  • T24C-20011-39999
Manual type
Operation & Maintenance Manual
Pages
210
Publication
99790-47120
Condition
Brand new
Caterpillar DP100NM1, DP100NM1S, DP120NM1, DP120NM1S, DP135NM1, DP135NM1S, DP150NM1, DP150NM1S Forklift Operation & Maintenance Manual, publication 99790-47120

What's inside

From the manual's own table of contents: 101 sections, 166 entries. See sample pages (PDF, 427 KB)

SAFETY RULES FOR LIFT TRUCK OPERATORS
General
Warning Decals, Location
Description of Danger, Warning, and Caution Decals
 Fasten Seat Belt Decal
 Survive in a Tipover Decal
 Operation Warning Decal
 Overhead Guard Decal
 Radiator Cap Warning Decal
 No Access With Engine Running Decal
 Parking Brake Decal
 No Riders Warning Decal
 Pinch Points Decal
 No One Under / On Forks and No One Between Mast and Chassis Decal  Other Controls (Standard)
 Capacity Plate
 Backup Alarm Decal
 Operator Restraint System Decal
 No Contamination Permissible Decal
Safety Rules
Operating Precautions
Working Precautions1 topic
  •  Attachment Lever A/B (Option)
KNOW YOUR LIFT TRUCK
Serial Number and Capacity Plate1 topic
  •  Seat Adjustment
Electrical Components1 topic
  •  Forward and Back Adjustment
Show all 101 sections
Model View1 topic
  •  Reclining Angle Adjustment
 FC Model (Type A)
 FC Model (Type B)
 LC Model
Driving Switches and Controls
 Key Switch
 Direction Lever (Powershift Model)
 Inching Pedal
 Turn Signal / Light Switch
 Steering Column Tilt Lever
Meter Panel
 Warning Icons Glow Check
 LCD Screen
 Warning Icons and Indicators
 Basic Screen Display
 Basic Operation
 When Diagnostic Code Is Shown on Display
 When Several Warnings Occur Simultaneously
 Warning Symbols
 Warning Icons
 Optional Features
Side Panel
 Speed Mode Selector Switch
 Brake Warning Icon
Presence Detection System1 topic
  • REFUELING
 Mast Interlock System1 topic
  • Diesel Engine Equipped
 Mast Interlock System Functions
 Driving Interlock System1 topic
  • OPERATION
 Driving Interlock System Functions1 topic
  • New Lift Truck Break-in
 Neutral System52 topics
  • Before Starting Engine
  • Starting Engine
  • Engine Won't Start
  • After Starting Engine
  • Before Moving Lift Truck
  • Lift Truck Operation
  •  Changing Speed
  •  Changing Direction
  •  Operating Techniques
  •  Steering (Turning)
  •  Inching
  • Stopping Lift Truck
  • Parking Lift Truck (After Stopping)
  • Stacking Methods
  •  Stacking Different Size Loads
  •  Stacking Small Identical Loads
  •  Stacking Large Identical Loads
  • Handling Loads Safely
  •  Adjusting Fork Spread
  • Before Operating the Lift Truck
  • Blinking of the Mast Interlock Indicator Icon
  • Lifting the Load
  • Traveling With the Load
  • Unloading
  • Working on Grades
  •  Traveling on a Grade
  •  Stopping on a Grade
  • Starting on a Grade (Engine Stalls on a Grade)
  • STORING THE LIFT TRUCK
  • End of Each Shift Storage
  • Long Term Storage
  •  Storage Exceeding Three Months
  • TRANSPORTATION HINTS
  • Lift Truck Loading and Shipping
  • Lift Truck Lifting and Tie Down Information
  • SPECIAL SITUATIONS
  • Care in Cold Weather
  •  Fuel Oils and Lubrication Oils
  •  Battery
  •  Engine Coolant
  • Care in Hot Weather
  •  Fuel Oils and Lubrication Oils
  •  Battery
  •  Engine Coolant
  • Severe Dust or Lint Conditions
  •  Air Cleaner Element
  •  Engine Oil and Engine Oil Filter
  •  Hydraulic Oil
  •  Hydraulic Tank Return Filter
  • TROUBLESHOOTING
  • Stalled Engine
  • If a Tire Blows Out
 Assist Grips
 Seat Belt
 Seat Adjustment
 Hydraulic Oil
 Tilt Cylinder Locknuts1 topic
  • TO THE CAT LIFT TRUCK OWNER
 Lift Chains1 topic
  • The Importance of Genuine Parts
 Mast and Forks1 topic
  • Proper Disposal of Your Lift Truck
 Wheel Nuts1 topic
  • Instructions for Ordering Parts
 Tires and Rims1 topic
  • Service Registration
 Steering Wheel
 Accelerator Pedal
 Inching Pedal
 Transmission Oil
Every 50 Service Hours or Weekly, Whichever Comes First
 Fan and Alternator Drive Belt
 Air Cleaner
Lift Truck, Whichever Comes First
 Cooling Fan
 Battery - Electrolyte Specific Gravity
 Engine Oil and Oil Filter
 Bolts and Nuts
 Fuel Filter
Lubrication Chart
 Fan Belt Pulleys
 Mast Support
 Fork Guide Bar
 Mast Strips Surfaces
 Mast and Lift Bracket Side Rollers
 Tilt Socket Pins
 Tilt Cylinder Pins
 Tie Rod Pins
 Rear Axle Supports
 Air Dryer Desiccant
 Universal Joints
 Powershift Transmission
 Hydraulic System
 Front Axle
 Brake Fluid
 Engine Coolant
 Hydraulic Oil
Parts to be Replaced Periodically
SERVICE DATA
Fuel Information
 Fuel Specifications
Coolant Information
 Coolant Water
 Antifreeze Solution

Inside this manual

Real pages from this operation & maintenance manual (210 pages). Open the sample pages (PDF, 426 KB)

Sample pages from the Caterpillar DP100NM1, DP100NM1S, DP120NM1, DP120NM1S, DP135NM1 and 3 more Forklift Operation & Maintenance Manual: Controls and operation, Specifications, Maintenance
  • Controls and operation, page 80:  Operating Switches and Controls
  • Specifications, page 95: HOW TO AVOID A TIPOVER / HOW TO SURVIVE ONE
  • Maintenance, page 188: Lubrication Chart

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual 99790-47120$69.51
Other manuals for the DP100NM1, DP120NM1, DP135NM1, DP150NM1

Service manuals

Details
Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 210 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).