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Caterpillar DP100NM1, DP120NM1, DP135NM1, DP150NM1 Forklift Operation & Maintenance Manual

209 pages · Publication 99790-67100

$69.85
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Models
DP100NM1, DP120NM1, DP135NM1, DP150NM1
Serial coverage
  • AT15E-20011-39999
  • AT24C-20011-39999
Manual type
Operation & Maintenance Manual
Pages
209
Publication
99790-67100
Condition
Brand new
Caterpillar DP100NM1, DP120NM1, DP135NM1, DP150NM1 Forklift Operation & Maintenance Manual, publication 99790-67100

What's inside

From the manual's own table of contents: 103 sections, 174 entries. See sample pages (PDF, 378 KB)

SAFETY RULES FOR LIFT TRUCK OPERATORS
General
Warning Decals, Location
Description of Danger, Warning, and Caution Decals
 Fasten Seat Belt Decal
 Survive in a Tipover Decal
 Operation Warning Decal
 Overhead Guard Decal
 Radiator Cap Warning Decal
 No Access With Engine Running Decal
 Parking Brake Decal
 No Riders Warning Decal
 Pinch Points Decal
 No One on the Fender
 No One Under / On Forks and No One Between Mast and Chassis Decal ..  LC Control Box
 Brake Warning Buzzer Decal
 Capacity Plate
 Backup Alarm Decal
 Read Manual Decal
Safety Rules
Operating Precautions
Working Precautions1 topic
  • Seat Belt
KNOW YOUR LIFT TRUCK1 topic
  • Fork Locking Pins
Serial Number and Capacity Plate1 topic
  • Drawbar Pin
Show all 103 sections
Electrical Components1 topic
  • Assist Grips and Foot Step
Model View1 topic
  • Engine Hood
 FC Model (Type A)
 FC Model (Type B)
 LC Model
Driving Switches and Controls
 Key Switch
 Direction Lever (Powershift)
 Inching Pedal
 Turn Signal / Light Switch
 Steering Column Tilt Lever
Meter Panel
 Warning Icons Glow Check
 LCD Screen
 Warning Icons and Indicators
 Basic Screen Display
 Basic Operation
 When Diagnostic Code Is Shown on Display1 topic
  • REFUELING
 When Several Warnings Occur Simultaneously1 topic
  • Diesel Engine Equipped
 Warning Symbols
 Warning Icons1 topic
  • OPERATION
 Optional Features1 topic
  • New Lift Truck Break-in
Side Panel1 topic
  • Before Starting Engine
 Speed Mode Selector Switch1 topic
  • Starting Engine
 Brake Warning Icon1 topic
  • Engine Won't Start
Presence Detection System1 topic
  • After Starting Engine
 Mast Interlock System1 topic
  • Before Moving Lift Truck
 Mast Interlock System Functions1 topic
  • Lift Truck Operation
 Driving Interlock System1 topic
  •  Changing Speed
 Driving Interlock System Functions1 topic
  •  Changing Direction
 Neutral System1 topic
  •  Operating Techniques
 Neutral System Functions53 topics
  •  Steering (Turning)
  •  Inching
  • Stopping Lift Truck
  • Parking Lift Truck (After Stopping)
  • OPERATING TECHNIQUES
  • Stacking Methods
  •  Stacking Different Size Loads
  •  Stacking Small Identical Loads
  •  Stacking Large Identical Loads
  • Handling Loads Safely
  • Before Operating the Lift Truck
  • Blinking of the Mast Interlock Indicator Icon
  • Lifting the Load
  • Traveling With the Load
  • Unloading
  • Working on Grades
  •  Normal Travel Position
  •  Stopping on a Grade
  • Starting on a Grade (Engine Stalls on a Grade)
  • STORING THE LIFT TRUCK
  • End of Each Shift Storage
  • Long Term Storage
  •  Storage Within Three Months
  •  Storage Exceeding Three Months
  • TRANSPORTATION HINTS
  • Lift Truck Loading and Shipping
  • Lift Truck Lifting and Tie Down Information
  • SPECIAL SITUATIONS
  • Care in Cold Weather
  •  Fuel Oils and Lubrication Oils
  •  Battery
  •  Engine Coolant
  • Care in Hot Weather
  •  Fuel Oils and Lubrication Oils
  •  Battery
  •  Engine Coolant
  • Severe Dust or Lint Conditions
  •  Air Cleaner Element
  •  Engine Oil and Engine Oil Filter
  •  Hydraulic Oil
  •  Hydraulic Tank Return Filter
  • TROUBLESHOOTING
  • Stalled Engine
  • If a Tire Blows Out
  •  If a Tire Blows out During Travel or Operation
  • Starting With Jumper Cables
  • If Lights Won't Glow
  •  How to Check Fuses and Lights
  • If the Engine Coolant Temperature Gauge Shows RED Zone
  • If Torque Converter Oil Temperature Warning Icon Glows (Power-  Transmission Oil
  • shift)
  • If the Lift Truck Won’t Change Direction
  • If the Lift Truck Won’t Move
Lift Truck, Whichever Comes First
 Cooling Fan
 Battery – Electrolyte Specific Gravity
 Engine Crankcase
 Bolts and Nuts
 Fuel Filter
Lubrication Chart
 Fan Belt Pulleys
 Mast Support Bushings
 Fork Guide Bar
 Mast Strips Surfaces
 Mast and Lift Bracket Side Rollers
 Lift Chains
 Tilt Socket Pins
 Tilt Cylinder Pins
 Tie Rod Pins
 Rear Axle Supports
 Air Dryer Desiccant
 Air Cleaner
 Universal Joints
 Powershift Transmission
 Hydraulic System
 Front Axle
 Service Brake Fluid
 Engine Coolant
 Hydraulic Oil
Parts to be Replaced Periodically
SERVICE DATA
Fuel Information
 Fuel Specifications
Coolant Information
 Coolant Water
 Antifreeze Solution
Recommended Fuels and Oils
 Gear Oils (Front Axle)
 Powershift Transmission Oils
 Brake Fluids
 Antifreeze Summer Coolant
 Hydraulic Oils
Specifications (Standard Models)
Refill Capacities
Capacities and Lift Truck Weight (Standard Models)
TO THE CAT LIFT TRUCK OWNER
The Importance of Genuine Parts
Proper Disposal of Your Lift Truck
Instructions for Ordering Parts
Service Registration

Inside this manual

Real pages from this operation & maintenance manual (209 pages). Open the sample pages (PDF, 377 KB)

Sample pages from the Caterpillar DP100NM1, DP120NM1, DP135NM1, DP150NM1 Forklift Operation & Maintenance Manual: Controls and operation, Maintenance, Specifications
  • Controls and operation, page 41: FC Model (Type A)
  • Maintenance, page 179: Lubrication Chart
  • Specifications, page 200: SERVICE DATA

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the DP100NM1, DP120NM1, DP135NM1, DP150NM1 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual 99790-67100$69.85
Other manuals for the DP100NM1, DP120NM1, DP135NM1, DP150NM1

Service manuals

Details
Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 209 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).