Caterpillar DP70NH, DP80NH, DP100NH Forklift Service Manual
167 pages · Publication 99709-41100
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What's inside
From the manual's own table of contents: 2 sections, 85 entries. See sample pages (PDF, 405 KB)
General40 topics
- ENGINE
- GENERAL DESCRIPTION
- FUEL SYSTEM
- COOLING SYSTEM
- ACCELERATOR PEDAL
- INSPECTION AND ADJUSTMENT
- AIR CLEANER
- FUEL FILTER
- OIL FILTER
- COOLING SYSTEM
- TIGHTENING CYLINDER HEAD BOLTS
- ADJUSTING VALVE CLEARANCE
- CHECKING INJECTION TIMING
- ADJUSTING INJECTION TIMING
- MEASURING COMPRESSION PRESSURE
- AIR BLEEDING
- DRIVE UNIT
- TORQUE CONVERTER
- CHARGING PUMP
- TRANSMISSION
- ATM CONTROLLER
- TROUBLESHOOTING GUIDE
- TROUBLESHOOTING GUIDE (ATM CONTROLLER)
- DRIVE AXLE
- DIFFERENTIAL
- FINAL REDUCTION GEAR
- BRAKE SYSTEM
- BRAKE PEDAL
- BRAKE VALVE
- ACCUMULATOR
- WHEEL BRAKE
- PARKING BRAKE
- MAINTENANCE
- CHECKING WHEEL BRAKE
- REASSEMBLING WHEEL BRAKE (7 ton trucks)
- TESTING AUTOMATIC ADJUSTER FOR OPERATION (7 ton trucks)
- ADJUSTING BRAKE PEDAL
- ADJUSTING INCHING AND BRAKES PEDALS
- ADJUSTING CLEARANCE BETWEEN LINING AND DRUM (8 ton, 10 ton trucks)
- TROUBLESHOOTING
STEERING SYSTEM10 topics
- STEERING WHEEL UNIT
- STEERING GEAR BOX
- POWER CYLINDER
- STEERING LINKAGE
- STEERING AXLE
- DISASSEMBLING STEERING GEAR BOX
- INSPECTION
- REASSEMBLING STEERING GEAR BOX
- ADJUSTING PRE-LOAD OF WHEEL BEARING
- TROUBLESHOOTING GUIDE
HYDRAULIC SYSTEM33 topics
- FRONT PUMP
- REAR PUMP
- CONTROL VALVE
- VALVE CONTROLS
- LIFT CYLINDER
- FLOW REGULATOR VALVE
- TILT CYLINDER
- OIL TANK
- DISASSEMBLING AND REASSEMBLING CONTROL VALVE
- LOAD HANDLING SYSTEM
- OUTER & INNER CHANNEL
- CARRIAGE
- LOCATIONS OF ROLLERS
- ADJUSTING LIFT CYLINDER ROD WITH SHIM
- ADJUSTING HEIGHT OF CARRIAGE
- PROCEDURE FOR REPLACING ROLLERS AT CARRIAGE SIDE
- PROCEDURE FOR REPLACING ROLLERS AT MAST SIDE
- STEERING SYSTEM (ORBITROL TYPE)
- STEERING AXLE
- STEERING WHEEL ASSEMBLY
- ORBITROL
- POWER CYLINDER
- PREVENTIVE MAINTENANCE
- DISASSEMBLY AND MAINTENANCE OF ORBITROL
- REASSEMBLY OF ORBITROL
- ADJUSTING PRELOAD OF REAR WHEEL BEARING
- TROUBLESHOOTING GUIDE
- ELECTRIC WIRING
- ELECTRICAL SYSTEM
- INTERLOCK SYSTEM
- INSPECTING SEAT BELT INTERLOCK
- INSPECTING FUSES BOX
- WIRE HARNESS
Inside this manual
Real pages from this service manual (167 pages). Open the sample pages (PDF, 405 KB)
- Specifications, page 15: 1. ENGINE
- Troubleshooting, page 41: 2. DRIVE UNIT
- Diagram, page 159: 9. ELECTRIC WIRING
- Foldout diagram, page 166: 9. ELECTRIC WIRING
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the DP70NH, DP80NH, DP100NH are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 167 pages
Quantity one is the manual described above.
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).