Caterpillar E3000, E3500, EC4000, E4000, E5000, EX5000, E5500, E6000, E6500 Forklift Service Manual
236 pages · Publication 99759-8B110
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- Models
- E3000, E3500, EC4000, E4000, E5000, EX5000, E5500, E6000, E6500
- Serial coverage
- A4EC1-10200-up
- A4EC1-20200-up
- A4EC1-30200-up
- A4EC2-10200-up
- A4EC2-20200-up
- A4EC3-20200-up
- A4EC3-30200-up
- A4EC3-40200-up
- A4EC4-10200-up
- Manual type
- Service Manual
- Pages
- 236
- Publication
- 99759-8B110
- Condition
- Brand new
What's inside
From the manual's own table of contents: 25 sections, 113 entries. See sample pages (PDF, 442 KB)
General32 topics
- Scope
- Truck Models Covered
- Nameplate and Serial Number Locations
- Dimensions
- Dimensions Chart
- General Information (Standard Models)
- Description
- General Information
- Removal
- Front Wheels
- Method 1
- Method 2
- Method 3
- Installation
- Disassembly
- Removing Front Wheel Hub
- Inspection after Disassembly
- Reassembly
- Axle Housing
- Front Wheel Hub
- Hub Bearing Preload
- Installation and Setting Preload
- Reduction Gear
- Differential
- Inspection and Adjustment
- Side Bearing Preload
- Reduction Gear Backlash
- Reduction Gear Face Runout
- Tooth Contact
- Tooth Contact Adjustment
- Transfer Assembly
- Front Axle
Inspection and Adjustment18 topics
- Minimum Turning Radius Adjustment
- Automatic Adjusting Device
- Steering System
- Oil Flow Sequence
- General Information
- Steering Gear
- Inspection after Removal
- Working Rules and Tips
- Suggestions
- Sequence
- Inspection after Reassembly
- Schematics
- Hydraulic Tank
- Hydraulic Pump
- Control Valve
- Lift and Tilt Cylinders
- Down Safety Valve
- Removal and Installation Warning
Installation4 topics
- Body
- Mounting Flange Face
- Bushes and Balance Plate
- Gears
Suggestions2 topics
- Lift Cylinders
- Tilt Cylinders
Lift and Tilt Cylinders2 topics
- Adjusting Method
- Testing
Removal and Installation26 topics
- Forks
- Chain Tension Adjustment
- Clearance Adjustment on Lift Bracket
- Mast Clearance Adjustment
- Main Roller Shim Replacement
- Mast Strip Adjustment
- Tilt Angle Adjustment
- Lift Cylinder Stroke Adjustment
- Bleeding Lift Cylinders
- Service Data
- Troubleshooting
- Front Axle and Reduction Differential
- Brake System
- Hydraulic System
- Rear Axle
- Mast and Forks
- Maintenance Service Data
- Transfer Case
- Steering System
- Mast and Forks (Simplex Mast)
- Tightening Torques for Standard Bolts and Nuts
- Fine Thread—With Spring Washer
- Fine Thread—Without Spring Washer
- Coarse Thread—With Spring Washer
- Tightening Torques for Standard Bolts and Nuts with Standard Threads
- Coarse Thread—Inches
Lubrication Information3 topics
- Chart
- Fuel and Lubricant Specifications
- Recommended Brands of Lubricants
Show all 26 sections
Special Service Tools1 topic
- Special Tool Illustrations
Inside this manual
Real pages from this service manual (236 pages). Open the sample pages (PDF, 442 KB)
- Diagram, page 117: HYDRAULIC SYSTEM
- Troubleshooting, page 183: TROUBLESHOOTING
- Specifications, page 207: MAINTENANCE SERVICE DATA
- Color page, page 155: HYDRAULIC SYSTEM
- Foldout diagram, page 44: FRONT AXLE ASSEMBLY
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 236 pages
Quantity one is the manual described above.
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60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).