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Caterpillar EP13TCB(J), EP15TCB(J), EP16TCB(J), EP18TCB(J), EP20TCB(J), EP16TBCB(J), EP18TBCB(J) and 1 more Forklift Service Manual

261 pages · Publication 99759-6T110 · EP13TCB(J), EP15TCB(J), EP16TCB(J), EP18TCB(J), EP20TCB(J), EP16TBCB(J), EP18TBCB(J), EP20TBCB(J)

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Models
EP13TCB(J), EP15TCB(J), EP16TCB(J), EP18TCB(J), EP20TCB(J), EP16TBCB(J), EP18TBCB(J), EP20TBCB(J)
Serial coverage
  • EP13TCB(J): 215E00001-up / 264E00001-up
  • EP15TCB(J): 216E00001-up / 265E00001-up
  • EP16/18/20TCB(J): 288E00001-up / 266E00001-up
  • EP16/18/20TBCB(J): 283E00001-up / 267E00001-up
Manual type
Service Manual
Pages
261
Publication
99759-6T110
Condition
Brand new
Caterpillar EP13TCB(J), EP15TCB(J), EP16TCB(J), EP18TCB(J), EP20TCB(J), EP16TBCB(J), EP18TBCB(J), EP20TBCB(J) Forklift Service Manual, publication 99759-6T110

What's inside

From the manual's own table of contents: 41 sections, 110 entries. See sample pages (PDF, 449 KB)

General1 topic
  • SAFETY WORK 1 3. REAR AXLE (STEERING)
Precautions for safe inspection and 3-1. Names of parts1 topic
  • maintenance
Safety labels
Model name and serial numbers
Maintenance cautions
Tightening torque for bolts
Maintenance tools and inspection devices2 topics
  • Maintenance tools
  • Inspection devices
Marks and Symbols
GENERAL
Appearance
Specifications
FRONT AXLE (DRIVE)
Names of parts
Disassembly and reassembly5 topics
  • Front tire - removal and installation 25 4-2-2. Rear tire - specifications
  • Front axle - removal 27 4-2-3. Rear tire - removal and installation
  • Front axle - installation 29 4-3. Inspection and adjustment
  • Front axle - disassembly 31 4-3-1. Hub nut - inspection
  • Front axle - reassembly 37 4-3-2. Air pressure - inspection
Inspection and adjustment5 topics
  • Gears - inspection 42 4-4. Troubleshooting
  • Bearings - inspection 42 4-4-1. Tire - troubleshooting
  • Packing - inspection and replacement
  • Overall - inspection
  • Brake plates - i nspection and replacement
Troubleshooting1 topic
  • Front axle - troubleshooting 44 5-1. Names of parts
BRAKE 81 7b. OIL TANK
Names of parts2 topics
  • Foot brake linkage - names of parts 81 7b-1-1. Oil tank - removal and installation
  • Parking brake linkage - names of parts 82 7b-1-2. Oil tank - disassembly and reassembly
Disassembly and reassembly5 topics
  • Foot brake linkage - disassembly 83 7b-2-1. Oil - inspection
  • Foot brake linkage - reassembly 85 7b-2-2. Recommended oil and Oil quantity
  • Master cylinder - disassembly and reassembly 86 7b-2-3. Hydraulic oil - draining
  • Wheel brake - disassembly and reassembly 87 7b-2-4. Oil tank and filters - cleaning and check
  • Parking brake linkage - removal and installation 88 7b-3. Troubleshooting
Inspection and adjustment7 topics
  • Wheel brake - inspection and adjustment
  • Brake circuit - air bleeding
  • Brake pedal - inspection
  • Brake pedal and bracket 7c-1. Control valve linkage
    • adjustment of clearance 94 7c-2. Disassembly and reassembly
  • Brake pedal height - adjustment
  • Foot brake microswitch - adjustment
Troubleshooting2 topics
  • Wheel brake - troubleshooting
  • Parking brake - troubleshooting
HYDRAULIC SYSTEM
Hydraulic circuit1 topic
  • Hydraulic operating circuit
Hydraulic piping1 topic
  • Hydraulic line
Show all 42 sections
7a. HYDRAULIC PUMP
7a-1. Names of parts
7a-2. Disassembly and reassembly
7a-3. Inspection and adjustment1 topic
  • 7a-3-1. Hydraulic pump - inspection
7a-4. Troubleshooting1 topic
  • 7a-4-1. Hydraulic pump - troubleshooting
7d. CYLINDER 126 9. MOTOR
7d-1. Disassembly and reassembly5 topics
  • 7d-1-1. Lift cylinder (Simplex/Triplex/Duplex mast) - 9-1-1. Traction motor - names of parts
    • preparation for removing 126 9-1-2. Hydraulic motor - names of parts
  • 7d-1-2. Lift cylinder (Simplex mast) - removal 127 9-1-3. EPS motor - names of parts
  • 7d-1-3. Lift cylinder (Triplex/Duplex mast) - removal 128 9-2. Disassembly and reassembly
  • 7d-1-6. Tilt cylinder - installation 132 9-2-3. EPS motor - removal and installation
7d-2. Inspection and adjustment3 topics
  • 7d-2-2. Piston rod - inspection 150 inspection and replacement
  • 7d-2-4. Vertical and tilt drift - inspection 152 inspection and replacement
  • 7d-3-1. Cylinder - troubleshooting 153 inspection and replacement
MAST
Disassembly and reassembly13 topics
  • Simplex mast - removal
  • Triplex/Duplex mast - removal 159 9-4-1. Motor - troubleshooting
  • Mast - installation
  • Mast - disassembly and reassembly
  • Mast - inspection
  • Lift bracket - inspection
  • Back shoe - inspection
  • Chain wheel - inspection
  • Lift chain - inspection and replacement
  • Fork - inspection
  • Roller - inspection and adjustment
    • inspection and adjustment
  • Mast leaning - adjustment
ELECTRIC PARTS 195 10d. CHARGER (BUILT - IN)
Location and name of parts
10a. CONTROL UNIT
10a-1. Names of parts3 topics
  • 10a-2-1. Control unit · Capacitor - discharge 197 - inspection and replacement
  • 10a-2-2. Control unit - removal and installation 197 10d-2-3. Transformer - inspection
  • 10a-2-3. EPS controller - removal and installation 199 10d-2-4. Diode - inspection
10a-3. Inspection · Replacement · Specifications5 topics
  • 10a-3-1. Main contactor - inspection and replacement 203 10d-3-2. Reserve function - inspection
  • 10a-3-3. Capacitor - inspection and replacement 205 10d-4-1. Normal (Daily charge)
  • 10a-3-5. EPS controller - specifications 206 10d-4-3. Equalizing charge
  • 10a-3-6. Fuse 206 10d-4-4. Supplementary charging
  • SWITCH
10b-1. Disassembly and reassembly2 topics
  • 10b-1-1. Display panel - removal and installation
  • 10b-1-3. Directional switch - specifications
10c. ACCELERATOR
10c-1. Disassembly and reassembly3 topics
  • 10c-1-1. Accelerator linkage - removal 210 10e-2-2. Battery cell - inspection
  • 10c-1-2. Accelerator linkage - installation 211 10e-2-3. Battery - cleaning
  • 10c-1-3. Accelerator potentiometer - adjustment

Inside this manual

Real pages from this service manual (261 pages). Open the sample pages (PDF, 448 KB)

Sample pages from the Caterpillar EP13TCB(J), EP15TCB(J), EP16TCB(J), EP18TCB(J), EP20TCB(J) and 3 more Forklift Service Manual: Specifications, Diagram, Troubleshooting, Color page, Color page
  • Specifications, page 17: VOLTAGE
  • Diagram, page 113: HYDRAULIC SYSTEM
  • Troubleshooting, page 133: CONTROL VALVE 7c
  • Color page, page 156: 7d CYLINDER
  • Color page, page 214: 10a CONTROL UNIT

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 261 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).