Caterpillar GP15N, GP15ZN, GP18N, GP18ZN, GP20CN, GP20N, GP20ZN, GP25N, GP25ZN, GP30N, GP35N and 53 more Forklift Operation & Maintenance Manual
230 pages · Publication 99710-36130 · GP15N, GP15ZN, GP18N, GP18ZN, GP20CN, GP20N, GP20ZN, GP25N, GP25ZN, GP30N, GP35N, GPE15N(MC), GPE15N(FC), GPE18N(MC), GPE18N(FC), GPE20CN(MC), GPE20CN(FC), GPE20N(MC), GPE20N(FC), GPE20ZN(MC), GPE20ZN(FC), GPE25N(MC), GPE25N(FC), GPE25ZN(MC), GPE25ZN(FC), GPE30N(MC), GPE30N(FC), GPE35N(MC), GPE35N(FC), DP15ND(MC), DP15NT(MC), DP15NDS(MC), DP15NTS(MC), DP15N(FC), DP18ND(MC), DP18NT(MC), DP18NDS(MC), DP18NTS(MC), DP18N(FC), DP20CND(MC), DP20CNT(MC), DP20CNDS(MC), DP20CNTS(MC), DP20CN(FC), DP20ND(MC), DP20NT(MC), DP20NDS(MC), DP20NTS(MC), DP20N(FC), DP25ND(MC), DP25NT(MC), DP25NDS(MC), DP25NTS(MC), DP25N(FC), DP30ND(MC), DP30NT(MC), DP30NDS(MC), DP30NTS(MC), DP30N(FC), DP35ND(MC), DP35NT(MC), DP35NDS(MC), DP35NTS(MC), DP35N(FC)
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- Models
- GP15N, GP15ZN, GP18N, GP18ZN, GP20CN, GP20N, GP20ZN, GP25N, GP25ZN, GP30N, GP35N, GPE15N(MC), GPE15N(FC), GPE18N(MC), GPE18N(FC), GPE20CN(MC), GPE20CN(FC), GPE20N(MC), GPE20N(FC), GPE20ZN(MC), GPE20ZN(FC), GPE25N(MC), GPE25N(FC), GPE25ZN(MC), GPE25ZN(FC), GPE30N(MC), GPE30N(FC), GPE35N(MC), GPE35N(FC), DP15ND(MC), DP15NT(MC), DP15NDS(MC), DP15NTS(MC), DP15N(FC), DP18ND(MC), DP18NT(MC), DP18NDS(MC), DP18NTS(MC), DP18N(FC), DP20CND(MC), DP20CNT(MC), DP20CNDS(MC), DP20CNTS(MC), DP20CN(FC), DP20ND(MC), DP20NT(MC), DP20NDS(MC), DP20NTS(MC), DP20N(FC), DP25ND(MC), DP25NT(MC), DP25NDS(MC), DP25NTS(MC), DP25N(FC), DP30ND(MC), DP30NT(MC), DP30NDS(MC), DP30NTS(MC), DP30N(FC), DP35ND(MC), DP35NT(MC), DP35NDS(MC), DP35NTS(MC), DP35N(FC)
- Serial coverage
- T25C-55001-59999
- T34-52001-59999
- T25C-75001-79999
- T34-72001-79999
- T34-22001-29999
- T17D-10001-19999
- T35-10001-19999
- T17D-60001-69999
- T35-60001-69999
- T13F-40001-49999
- T13F-60001-6999
- T34-00001-18999
- T34-19001-19999
- T34-40001-48999
- T34-49001-49999
- T34-30001-38999
- T34-39001-39999
- T17D-20001-37999
- T17D-38001-39999
- T35-20001-37999
- T35-38001-39999
- T17D-70001-87999
- T17D-88001-89999
- T35-70001-87999
- T35-88001-89999
- T13F-10001-19999
- T13F-20001-29999
- T13F-80001-89999
- T13F-90001-99999
- T16D-54001-63999
- T16D-64001-69999
- T16D-74001-83999
- T16D-84001-89999
- T16D-24001-27999
- T16D-28001-29999
- T18C-20001-3999
- T18C-40001-49999
- T18C-70001-8999
- T18C-90001-99999
- T14E-10001-19999
- T14E-20001-29999
- T14E-80001-89999
- T14E-90001-99999
- Manual type
- Operation & Maintenance Manual
- Pages
- 230
- Publication
- 99710-36130
- Condition
- Brand new
What's inside
From the manual's own table of contents: 289 topics. See sample pages (PDF, 454 KB)
- SAFETY RULES FOR LIFT TRUCK OPERATORS
- General
- Warning Decals, Location
- Decals for Dual Fuel Only
- Warning Decals, Description
- No One under / on Forks
- Crush and Pinch Points
- Tipover Warnings
- With Overhead Guard Decal / Load Backrest Extension
- Operator Restraint System Decal
- Deflate Air Before Loosening Nut Decal
- Precautions for Handling E.C.U Decal
- Capacity Plate
- Backup Alarm Decal
- No Riders Warning Decal
- Survive in a Tipover Decal
- Operation Warning Decal
- Engine Coolant Decal
- Parking Brake Adjustment Decal
- Radiator Cap
- Cooling Fan
- No Contamination Permissible Decal
- Duel Fuel Instruction Decal
- Safety Rules
Show all 289 topics
- Operating Precautions
- Working Precautions
- KNOW YOUR LIFT TRUCK
- Serial Number and Capacity Plate
- Electrical Components
- Model View
- MC Model
- FC Model
- Driving Switches and Controls
- Direction Lever (Powershift Model)
- Turn Signal / Light Switch
- Key Switch
- Steering Column Tilt Lever
- Inching Pedal
- Meter Panel
- Warning and Indicator Icons
- LCD Screen
- Warning Icons and Indicators
- Basic Screen Display
- Basic Operation
- When diagnostic code is shown on display
- Optional Functions
- Presence Detection System
- Mast Interlock System
- Driving Interlock System
- Driving Interlock System Functions (Powershift models only)
- Neutral System
- Neutral System Functions
- Seat Belt Warning Icon
- Seat Belt Warning Functions
- Parking Brake Warning Buzzer and Alarm Icon
- Parking Brake Warning Functions
- Operating Switches and Controls (MC Model)
- Lift Lever
- Tilt Lever
- Mast Vertical Switch (Optional)
- Attachment Lever (Optional)
- Operating Switches and Controls (FC Model)
- Lift Switch
- Tilt Switch
- Attachment Switch A/B (Optional)
- Selector Switch Between Forth and Fifth Attachment
- Lowering Speed Selector Switch (Optional)
- Other Controls
- Emergency Mast Stop Button
- Forward and Back Adjustment Stopper Knob
- Up and Down Adjustment Stopper Knob
- Direction Switch (Optional)
- Operator Seat
- Seat Adjustment
- Forward and Back Adjustment
- Adjustment of Suspension
- Reclining Angle Adjustment
- Pocket for the Manual
- Magazine Box
- Operator Presence Switch and Buzzer
- Seat Belt
- Engine Hood
- Hood Latch
- Hydraulic Tank Oil Level / Filler Hole
- Fuel Filler
- Fork Locking Pins
- Replacing Forks
- Drawbar Pin
- Assist Grip
- HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE
- Know What Lift Truck Stability Is
- Center of Gravity (CG)
- Stability and Center of Gravity
- Lift Truck Stability Base
- Capacity (Weight and Load Center)
- Capacity Plate
- For Example
- Do’s and Don’ts to Avoid Tipover
- How to Survive in a Tipover
- REFUELING
- Gasoline and Diesel Engine Equipped
- LPG Equipped
- For Standard LPG Tank
- For Optional LPG Tank
- OPERATION
- New Lift Truck Break-in
- Before Starting Engine
- Starting Engine
- Gasoline / LPG Dual Fuel Type
- Instruction for Changeover of Fuel Between LPG and Gasoline
- Starting Engine
- Gasoline Model
- LPG Model
- Diesel Model
- Engine Won't Start
- When Engine Is "Flooded
- When Engine Is Started after Long Idle Period
- After Starting Engine
- Before Moving Lift Truck
- Lift Truck Operation
- Changing Speed
- Changing Direction
- Operating Techniques
- Steering (Turning)
- Inching
- Stopping Lift Truck
- Parking Lift Truck (After Stopping)
- OPERATING TECHNIQUES
- Stacking Methods
- Stacking Different Loads in Size
- Stacking Small Identical Loads
- Stacking Large Identical Loads
- Handling Loads Safely
- Fork Spread Adjustment
- Before Operating the Lift Truck
- Blinking of the Mast Interlock Indicator Icon
- Inching Into and Lifting the Load
- Traveling with the Load
- Unloading
- Working on Grades
- Normal Travel Position
- Traveling on a Grade
- Stopping on a Grade
- Starting on a Grade (Engine Stalls on a Grade)
- STORING THE LIFT TRUCK
- End of Each Shift Storage
- Long Term Storage
- Storage within 3 Months
- Storage Exceeding 3 Months
- TRANSPORTATION HINTS
- Lift Truck Loading and Shipping
- Lift Truck Lifting and Tiedown Information
- SPECIAL SITUATIONS
- Care in Cold Weather
- Fuel Oils and Lubrication Oils
- Battery
- Engine Coolant
- Care in Hot Weather
- Severe Dust or Lint Conditions
- Air Cleaner Element
- Engine Oil and Engine Oil Filter
- Hydraulic Oil
- Hydraulic Tank Return Filter
- TROUBLESHOOTING
- If a Tire Blows Out
- If a Tire Blows out During Traveling or Operation
- Replacing Tires
- Before Replacing Tires
- To Remove Wheel
- To Raise Front Wheel
- To Raise Rear Wheel
- To Install Wheel
- To Add Air to Tires
- Dual Tire (Optional)
- Stalled Engine
- Before Starting the Engine Again
- If the Engine Coolant Temperature Gauge Shows Red Zone
- shift Model)
- Trouble with the LPG Equipment
- Starting with Jumper Cables
- If Lights Won't Glow
- How to Check Fuses and Lights
- If the Lift Truck Won't Change Directions
- If the Mast Stops Moving
- If the Mast and Attachments Malfunction (FC Model)
- Diagnostic Codes and Explanations
- MAINTENANCE
- Inspection Precautions
- Maintenance Schedule
- Every 50 Service Hours or Weekly, Whichever Comes First
- Whichever Comes First
- Every 200 Service Hours or Monthly, Whichever Comes First
- Every 500 Service Hours or 3 Months, Whichever Comes First
- Every 1000 Service Hours or 6 Months, Whichever Comes First
- Every 2000 Service Hours or 1 year, Whichever Comes First
- Faulty Operation Found the Day Before
- Oil, Fuel or Coolant Leaks
- Fuel Cap
- Tires and Rims
- Wheel Nuts
- Tire Pressure
- Lights and Lens
- Assist Grip
- Overhead Guard
- Mast and Forks
- Load Backrest Extension
- Lift Chains
- Mast and Lift Bracket
- Lift Cylinder Mounting Bolts
- Tilt Cylinder Socket Bolts
- Lift and Tilt Cylinder
- Engine Oil
- Engine Cooling Fan
- Fan & Alternator Drive Belt
- Electrical Wires
- Brake Hoses, Pipes and Joints
- Operator Seat
- Rear View Mirror
- Steering Column
- Steering Wheel
- Horn
- Service Brakes
- Parking Brake Lever
- Brake Pedal
- Inching Pedal (Powershift Model)
- Clutch Pedal (Manual Model)
- Accelerator Pedal
- Seat Belt
- Fuel
- Head Light and Working Light
- Turn Signal Light
- Stop Lights
- Backup Lights
- Icons of Meter Panel
- Meter Panel
- Engine (Exhaust, Noise, and Vibration)
- Mast Strip Sliding Surfaces
- Clutch (Manual Model)
- Parking Brake Warning Buzzer
- After the Daily (Pre-Start) Inspection
- Every 50 Service Hours or Weekly, Whichever Comes First
- Hydraulic Hoses, Pipes and Joints
- Truck, Whichever Comes First
- Radiator Filler Cap
- Radiator Rubber Hose
- Alternator
- Starter
- Cylinder Head Bolt & Manifold Nut
- Intake & Exhaust Valve
- Bolts and Nuts (Frame & Chassis)
- Injection Nozzle (LPG Model)
- Fuel Filter (Diesel Model)
- Fuel Filter (Gasoline Model)
- Hydraulic Tank Return Oil Filter
- Mast Support
- Tilt Socket Pins
- King Pins
- Tie Rod Pins
- Clutch Pedal Shifter Shaft (Manual Model)
- Gearshift Lever (Manual Model)
- Radiator Fin
- Engine Idle Speed
- Tar in Vaporizer
- Fuel Hoses, Pipes and Joints
- Spark Plug
- Differential
- Bolts, Nuts (Frame & Chassis)
- Fuel Filter (LPG Model)
- Mounting Bush of Rear Axle
- Hydraulic System
- Powershift Transmission
- Service Brake Fluid
- Parts to Be Changed Periodically
- SERVICE DATA
- Fuel Information
- Gasoline (Gas) Specification
- Diesel Fuel Specifications
- Liquefied Petroleum (LPG Model)
- Coolant Information
- Coolant Water
- Antifreeze Solution
- Recommended Fuels and Oils
- Specifications (Standard Models)
- Refill Capacities
- Capacities and Lift Truck Weight (Standard Models)
- TO THE CAT LIFT TRUCK OWNER
- The Importance of Genuine Parts
- Instructions for Ordering Parts
- Service Registration
Inside this manual
Real pages from this operation & maintenance manual (230 pages). Open the sample pages (PDF, 453 KB)
- Controls and operation, page 78: KNOW YOUR LIFT TRUCK
- Specifications, page 93: HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE
- Maintenance, page 204: Tie Rod Pins
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 230 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).