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Caterpillar GP15N, GP18N, GP20CN, GP20N, GP25N, GP30N, GP35N, DP15N, DP18N, DP20CN, DP20N, DP25N and 2 more Forklift Operation & Maintenance Manual

231 pages · Publication 99710-6E120 · GP15N, GP18N, GP20CN, GP20N, GP25N, GP30N, GP35N, DP15N, DP18N, DP20CN, DP20N, DP25N, DP30N, DP35N

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Models
GP15N, GP18N, GP20CN, GP20N, GP25N, GP30N, GP35N, DP15N, DP18N, DP20CN, DP20N, DP25N, DP30N, DP35N
Serial coverage
  • CT34A-02001-up
  • CT34A-41001-up
  • CT34A-61001-up
  • CT17E-01001-up
  • CT17E-53001-up
  • CT13G-02001-up
  • CT13G-51001-up
  • CT16E-01001-up
  • CT16E-41001-up
  • CT16E-61001-up
  • CT18D-01001-up
  • CT18D-55001-up
  • CT14F-04001-up
  • CT14F-53001-up
Manual type
Operation & Maintenance Manual
Pages
231
Publication
99710-6E120
Condition
Brand new
Caterpillar GP15N, GP18N, GP20CN, GP20N, GP25N, GP30N, GP35N, DP15N, DP18N, DP20CN, DP20N, DP25N, DP30N, DP35N Forklift Operation & Maintenance Manual, publication 99710-6E120

What's inside

From the manual's own table of contents: 110 sections, 175 entries. See sample pages (PDF, 383 KB)

General
Location of Decals and Plates
Description of Danger, Warning, and Caution Decals
 Parking Brake Adjustment Decal
 No Riders Warning Decal
 Operation Warning Decal
 Radiator Cap Warning Decal
 Cooling Fan
 Overhead Guard Decal
 No One Under / On Forks and No One Between Mast and Chassis Decal Operator Seat
 Load Backrest Extension Decal
 Pinch Points Decal
 Capacity Plate
 Survive in Tipover Decal
 Inspection / Lubrication Chart
Safety Rules
Operating Precautions
Working Precautions
 Driving Interlock System1 topic
  •  Driving Interlock System Functions
KNOW YOUR LIFT TRUCK1 topic
  •  Neutral System
Serial Number and Capacity Plate1 topic
  •  Neutral System Functions
Electrical Components1 topic
  •  Seat Belt Warning Icon
Model View1 topic
  •  Seat Belt Warning Functions
 MC Model
Show all 110 sections
 FC Model (Type A)
 FC Model (Type B)
Driving Switches and Controls1 topic
  •  Hood Latch
 Key Switch
 Direction Lever
 Turn Signal / Light Switch
 Steering Column Tilt Lever
 Inching Pedal
Meter Panel
 LCD Screen
 Warning Icons and Indicators
 Basic Screen Display
 Basic Operation
 When Diagnostic Code Is Shown on Display
 When Several Warnings Occur Simultaneously
 Warning Symbols
 Optional Functions
Operating Control Levers and Switches
 Lift Lever
 Tilt Lever
 Attachment Lever
FC Control Box1 topic
  • Gasoline and Diesel Engine Model
 FC Control Box (Type A)1 topic
  • LPG Engine Model
 Lift Switch (Type A)
 Tilt Switch (Type A)
 Other Controls (Type A)1 topic
  • OPERATION
 Emergency Mast Stop Button (Type A)1 topic
  • New Lift Truck Break-in
 Forward and Back Adjustment Stopper Knob (Type A)1 topic
  • Before Starting Engine
 Up and Down Adjustment Stopper Knob (Type A)1 topic
  •  FC Model
 Attachment Lever A/B (Option, Type A)53 topics
  •  Seat Adjustment
    • Starting Engine
  •  Diesel Engine Model
  • Engine Won't Start
  •  When Engine Is "Flooded
  •  When Engine Is Started After Long Recess
  • After Starting Engine
  • Before Moving Lift Truck
  • Lift Truck Operation
  •  Changing Speed
  •  Changing Direction
  •  Operating Techniques
  •  Steering (Turning)
  •  Inching
  • Stopping Lift Truck
  • Parking Lift Truck (After Stopping)
  •  Leaving Lift Truck (FC Model, Type A)
  • Stacking Methods
  •  Stacking Small Identical Loads
  •  Stacking Large Identical Loads
  • Handling Loads Safely
  •  Adjusting Fork Spread
  • Correct Operating Steps
  • Lifting the Load
  • Traveling With the Load
  • Unloading
  • Working on Grades
  •  Normal Travel position
  •  Traveling on a Grade
  •  Stopping on a Grade
  •  Starting on a Grade (Engine Stalls on a Grade)
  • STORING THE LIFT TRUCK
  • End of Each Shift Storage
  • Long Term Storage
  •  Fuel system
  •  Engine cooling system
  •  Other
  • TRANSPORTATION HINTS
  • Lifting Positions
  • Loading Instructions
  • Lift Truck Loading and Shipping
  • Lift Truck Lifting and Tie Down Information
  • TROUBLESHOOTING
  • Stalled Engine
  • Starting With Jumper Cables
  • If the Engine Coolant Temperature Gauge Shows RED Zone
  • If Torque Converter Oil Temperature Warning Icon Glows (Power-  Hydraulic Oil
  • shift)
  • Trouble With the LPG Equipment
  • If Lights Won't Glow
  •  How to Check Fuses and Lights
  • If the Lift Truck Won’t Change Direction
  • If the Mast Stops Moving
 Cooling Fan
 Battery
 Mast Interlock System
 Driving Interlock System
 Parking Brake Warning Alarm and Warning Icon
Every 50 Service Hours or Weekly, Whichever Comes First
 Fan & Alternator Drive Belt
 Air Cleaner Element
 Brake Hoses, Pipes and Joints
 Fuel Hoses, Pipes and Joints
 Hydraulic Hoses, Pipes, and Joints
One Month (30 days) or 200 Service Hours After Delivery of a New  Capacities at Various Load Centers (2t to 2.5t Model)
Lift Truck, Whichever Comes First
 Hydraulic Tank Return Oil Filter / Wash Strainer
 Engine Oil / Oil Filter
 Fuel Filter (Diesel)
 Battery
 Bolts and Nuts (Frame & Chassis)
 Differential Oil
 Radiator Fin
 Radiator Filler Cap
 Radiator Rubber Hose
 Alternator
 Electrical Wire
 Starter
 Cylinder Head Bolt & Manifold Nut
 Engine Idle Speed
 Intake & Exhaust Valve
 Tar in Vaporizer
 Injection Nozzle (LPG Models)
 Spark Plug
 Tilt Socket Pins
 Tie Rod Pins
 Mast Support
 King Pins
 Universal Joint
Parts to Be Changed Periodically
SERVICE DATA
Fuel Information
 Diesel Fuel Specifications
 Liquefied Petroleum (LPG)
Coolant Information
 Coolant Water
 Antifreeze Solution
 Proper Antifreeze Additions
Recommended Fuels and Oils
Specifications (Standard Models)
Refill Capacities
Capacities and Lift Truck Weight (Standard Models)
TO THE CAT LIFT TRUCK OWNER
The Importance of Genuine Parts
Proper Disposal of Your Lift Truck
Instructions for Ordering Parts
Service Registration
APPENDIX
General

Inside this manual

Real pages from this operation & maintenance manual (231 pages). Open the sample pages (PDF, 383 KB)

Sample pages from the Caterpillar GP15N, GP18N, GP20CN, GP20N, GP25N, GP30N, GP35N, DP15N and 6 more Forklift Operation & Maintenance Manual: Controls and operation, Maintenance, Specifications
  • Controls and operation, page 48: FC Model (Type B)
  • Maintenance, page 192: MAINTENANCE
  • Specifications, page 210: SERVICE DATA

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual 99710-6E120$69.55
Other manuals for the GP15N, GP18N, GP20CN, DP15N, DP18N, DP20CN

Service manuals

Details
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Details
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This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 231 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).