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Caterpillar GP40N, GP45N, GP50CN, GP50N, GP55N, DP40NB, DP45NB, DP50CNB, DP50NB, DP55NB Forklift Operation & Maintenance Manual

265 pages · Publication 99730-6B120

$69.91
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Models
GP40N, GP45N, GP50CN, GP50N, GP55N, DP40NB, DP45NB, DP50CNB, DP50NB, DP55NB
Serial coverage
  • CT40A-00011-up
  • CT29E-50001-up
  • CT29E-80001-up
  • CT33D-50001-up
  • CT33D-80001-up
  • CT12D-00011-up
  • CT19F-50001-up
  • CT19F-80001-up
  • CT28E-50001-up
  • CT28E-80001-up
Manual type
Operation & Maintenance Manual
Pages
265
Publication
99730-6B120
Condition
Brand new
Caterpillar GP40N, GP45N, GP50CN, GP50N, GP55N, DP40NB, DP45NB, DP50CNB, DP50NB, DP55NB Forklift Operation & Maintenance Manual, publication 99730-6B120

What's inside

From the manual's own table of contents: 109 sections, 184 entries. See sample pages (PDF, 462 KB)

SAFETY RULES FOR LIFT TRUCK OPERATORS
General
Location of Decals and Plates
Decals for LPG Model
Description of Danger, Warning, and Caution Decals
 Survive in a Tipover Decal
 No Riders Warning Decal
 Operation Warning Decal
 Overhead Guard Decal
 Pinch Points Decal
 No Access With Engine Running Decal
 Radiator Cap Warning Decal
 Parking Brake Adjustment Decal
 No One Under / On Forks and No One Between Mast and Chassis Decal  Up and Down Adjustment Stopper Knob (Type A)
 Capacity Plate
 Precautions for Handling ECU Decal
Safety Rules
Operating Precautions
Working Precautions
 Forward and Backward Adjustment (Type B)1 topic
  •  Up and Down Adjustment (Type B)
KNOW YOUR LIFT TRUCK1 topic
  •  Armrest FNR Switch (Option, Type B)
Serial Number and Capacity Plate1 topic
  •  Mast Interlock System Functions
Electrical Components1 topic
  • Operator Seat
Model View1 topic
  •  Seat Adjustment
Show all 109 sections
 MC Model
 FC Model (Type A)
 FC Model (Type B)
Driving Switches and Controls1 topic
  •  Pocket for the Operation & Maintenance Manual
 Key Switch
 Direction Lever
 Turn Signal / Light Switch
 Steering Column Tilt Lever
 Inching Pedal
 Side Panel
Engine Oil Warning Icon
Meter Panel
 Warning Icons Glow Check
 LCD Screen
 Warning Icons and Indicators
 Basic Screen Display
 Basic Operation
 When Diagnostic Code Is Shown on Display
 When Several Warnings Occur Simultaneously
 Warning Symbols
 Optional Functions
 Optional Functions to Use With Wet Disc Brakes (WDB)
Presence Detection System
 Mast Interlock System
 Driving Interlock System
 Driving Interlock System Functions
 Neutral System
 Neutral System Functions1 topic
  • REFUELING
 Seat Belt Warning Icon1 topic
  • Diesel Engine Model
 Seat Belt Warning Functions1 topic
  • LPG Engine Model
 Parking Brake Warning Icon and Warning Alarm55 topics
  •  For Standard LPG Tank
  • OPERATION
  • New Lift Truck Break-in
  • Before Starting Engine
  • Starting Engine
  •  LPG Engine Model
  •  Diesel Engine Model
  • Engine Won't Start
  •  When Engine Is "Flooded
  •  When Engine Is Started After Long Recess
  • After Starting Engine
  • Before Moving Lift Truck
  • Lift Truck Operation
  •  Changing Speed
  •  Changing Direction
  •  Operating Techniques
  •  Steering (Turning)
  •  Inching
  • Stopping Lift Truck
  • Parking Lift Truck (After Stopping)
  •  Leaving Lift Truck (FC Model, Type A)
  •  For Use With Wet Disc Brake (If Equipped)
  • OPERATING TECHNIQUES
  • Stacking Methods
  •  Stacking Different Size Loads
  •  Stacking Large Identical Loads
  • Handling Loads Safely
  •  Adjusting Fork Spread
  • Correct Operating Steps
  • Incorrect Operating Steps
  • Lifting the Load
  • Traveling With the Load
  • Unloading
  • Working on Grades
  •  Normal Travel position
  •  Traveling on a Grade
  •  Stopping on a Grade
  •  Starting on a Grade (Engine Stalls on a Grade)
  • STORING THE LIFT TRUCK
  • End of Each Shift Storage
  • Long Term Storage
  •  Fuel system
  •  Engine cooling system
  •  Other
  • TRANSPORTATION HINTS
  • Lifting Positions
  • Loading Instructions
  • Lift Truck Loading and Shipping
  • Lift Truck Lifting and Tie Down Information
  • SPECIAL SITUATIONS
  • Care in Cold Weather
  •  Fuel Oils and Lubrication Oils
  •  Battery
  •  Engine Coolant (Diesel Model)
  •  Engine Coolant (LPG Model)
 Others
Every 10 Service Hours or Daily (Prestart), Whichever Comes First  Return Oil Filter and Wash Strainer in Hydraulic Sys
 Faulty Operation Found the Day Before
 Brake Hoses, Pipes, and Joints
 Brake Pedal
 Parking Brake Switch
 Brake Pump
 Brake Oil (For Use With Wet Disc Brake Option)
 Cooling Fan
 Engine Coolant (Diesel Model)
 Engine Coolant (LPG Model)
 Fan and Alternator Belt (Diesel Model)
 Battery
 Battery Terminal
 Electric Wires
 Horn
 Backup Lights
 Stop Lights
 Turn Signal Lights
 Head Lights and Working Lights (If Equipped)
 Mast Interlock System
 Parking Brake Warning Icon and Warning Alarm
 Engine (Exhaust, Noise, and Vibration)
 Engine Oil (Diesel Model)
 Engine Oil (LPG Model)
 Assist Grips1 topic
  • SERVICE DATA
 Overhead Guard1 topic
  • Fuel Information
 Operator Seat
 Seat Belt
 Rear View Mirror (If Equipped)1 topic
  • Coolant Information
 Fuel
 Fuel System (Diesel Model)
 Hydraulic Oil1 topic
  • Recommended Fuels and Oils
 Lift Chains1 topic
  • Specifications
 Lift and Tilt Cylinder1 topic
  • Capacities and Lift Truck Weights
 Mast and Forks
 Lift Cylinder Mounting Bolts1 topic
  • TO THE CAT LIFT TRUCK OWNER
 Mast Strips and Roller Surfaces1 topic
  • The Importance of Genuine Parts
 Tilt Cylinder Socket Bolts1 topic
  • Proper Disposal of Your Lift Truck
 Load Backrest Extension and Lift Bracket1 topic
  • Instructions for Ordering Parts
 Steering Wheel and Column1 topic
  • Service Registration
 Accelerator Pedal
 Inching Pedal
 Powershift Transmission
 Tires and Rims
 Wheel Nuts
 Oil Leaks and Damage of Piping
 Oil, Fuel, or Coolant Leaks
Every 50 Service Hours or Weekly, Whichever Comes First
 Hydraulic Hoses, Pipes, and Joints
 Lift Chains
 Air Cleaner Element
Lift Truck, Whichever Comes First
 Primary Fuel Filter (Diesel Model)

Inside this manual

Real pages from this operation & maintenance manual (265 pages). Open the sample pages (PDF, 461 KB)

Sample pages from the Caterpillar GP40N, GP45N, GP50CN, GP50N, GP55N, DP40NB, DP45NB, DP50CNB and 2 more Forklift Operation & Maintenance Manual: Controls and operation, Specifications, Maintenance
  • Controls and operation, page 93: Selector Switch Between Fourth and Fifth Attachment (Option, Type A)
  • Specifications, page 105: HOW TO AVOID A TIPOVER / HOW TO SURVIVE ONE
  • Maintenance, page 225: One Month (30 days) or 200 Service Hours After Delivery of a New Lift Truck,

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual 99730-6B120$69.91
Other manuals for the GP40N, GP45N, GP50CN, GP50N, GP55N

Service manuals

Details
Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 265 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).