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Caterpillar GP40N, GP45N, GP50CN, GP50N, GP55N, DP40N, DP45N, DP50CN, DP50N, DP55N Forklift Operation & Maintenance Manual

221 pages · Publication 99730-3E140

$69.69
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Models
GP40N, GP45N, GP50CN, GP50N, GP55N, DP40N, DP45N, DP50CN, DP50N, DP55N
Serial coverage
  • CT40-00011-09999
  • CT29D-50001-59999
  • CT29D-80001-89999
  • CT33C-50001-59999
  • CT33C-80001-89999
  • CT12B-00011-09999
  • CT19D-50001-59999
  • CT19D-80001-89999
  • CT28C-50001-59999
  • CT28C-80001-89999
Manual type
Operation & Maintenance Manual
Pages
221
Publication
99730-3E140
Condition
Brand new
Caterpillar GP40N, GP45N, GP50CN, GP50N, GP55N, DP40N, DP45N, DP50CN, DP50N, DP55N Forklift Operation & Maintenance Manual, publication 99730-3E140

What's inside

From the manual's own table of contents: 105 sections, 184 entries. See sample pages (PDF, 394 KB)

SAFETY RULES FOR LIFT TRUCK OPERATORS
General
Warning Decals, Location
Warning Decals, Description
 Fasten Seat belt Decal
 Survive in a Tipover Decal
 Backup Alarm Decal
 No Riders Warning Decal
 Operation Warning Decal
 With Overhead Guard Decal / Load Backrest Extension
 Duel Fuel Instruction Decal
 Parking Brake Adjustment Decal
 Radiator Cap
 Cooling Fan
 No One under / on Forks
 Pinch Points Decal
 Capacity Plate
 Engine Coolant Decal
 Deflate Air Before Loosening Nut Decal
 Operator Restraint System Decal
 No Contamination Permissible Decal
 Precautions for Handling E.C.U Decal1 topic
  • HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE
Safety Rules1 topic
  • Know What Lift Truck Stability Is
Operating Precautions1 topic
  • Center of Gravity (CG)
Show all 105 sections
Working Precautions2 topics
  • Stability and Center of Gravity (Top View)
    • Lift Truck Stability Base
KNOW YOUR LIFT TRUCK
Serial Number and Capacity Plate
Electrical Components
Model View
 MC Model
Driving Switches and Controls1 topic
  • REFUELING
 Turn Signal / Light Switch1 topic
  • Gasoline and Diesel Engine Equipped
 Key Switch1 topic
  • LPG Equipped
 Steering Column Tilt Lever
 Inching Pedal (Powershift Model)
Meter Panel
 Warning Lights Glow Check1 topic
  • OPERATION
 LCD Screen1 topic
  • New Lift Truck Break-in
 Warning Icons and Indicators1 topic
  • Before Starting Engine
 Basic Screen Display1 topic
  •  Gasoline/LPG Dual Fuel Type
 Basic Operation1 topic
  •  Instruction for Changeover of Fuel Between LPG and Gasoline
 When diagnostic code is shown on display1 topic
  •  MC Model
 Optional Functions1 topic
  • Starting Engine
 Side Panel1 topic
  •  Gasoline Model
Presence Detection System+1 topic
  •  Diesel Model
 Mast Interlock System1 topic
  •  LPG Model
 Driving Interlock System1 topic
  • Engine Won't Start
 Driving Interlock System Functions (Powershift Models Only)2 topics
  •  When Engine Is "Flooded
    •  When Engine Is Started after Long Idle Period
shift Models With Australia Specification Only)2 topics
  • After Starting Engine
    • Before Moving Lift Truck
lia Specification Only)1 topic
  • Lift Truck Operation
 Neutral System1 topic
  •  Changing Speed
 Neutral System Functions1 topic
  •  Changing Direction
 Seat Belt Warning Icon1 topic
  •  Operating Techniques
 Seat Belt Warning Functions52 topics
  •  Steering (Turning)
  •  Inching
  • Stopping Lift Truck
  • OPERATING TECHNIQUES
  • Stacking Methods
  •  Stacking Different Loads in Size
  •  Stacking Small Identical Loads
  •  Stacking Large Identical Loads
  •  Adjusting Fork Spread
  • Before Operating the Lift Truck
  • Blinking of the Mast Interlock Indicator Icon
  • Inching Into and Lifting the Load
  • Traveling With the Load
  • Unloading
  • Working on Grades
  •  Normal Travel Position
  •  Traveling on a Grade
  • Starting on a Grade (Engine Stalls on a Grade)
  • STORING THE LIFT TRUCK
  • End of Each Shift Storage
  • Long Term Storage
  •  Storage within 3 Months
  •  Storage Exceeding 3 Months
  • TRANSPORTATION HINTS
  • Lift Truck Loading and Shipping
  • Lift Truck Lifting and Tiedown Information
  • SPECIAL SITUATIONS
  • Care in Cold Weather
  •  Fuel Oils and Lubrication Oils
  •  Battery
  •  Engine Coolant
  • Care in Hot Weather
  •  Fuel Oils and Lubrication Oils
  •  Battery
  •  Engine Coolant
  • Severe Dust or Lint Conditions
  •  Air Cleaner Element
  •  Engine Oil and Engine Oil Filter
  •  Hydraulic Oil
  •  Hydraulic Tank Return Filter
  • TROUBLESHOOTING
  • If a Tire Blew Out
  •  If a Tire Blows out During Traveling or Operation
  • Replacing Tires
  •  Before Replacing Tires
  •  To Remove Wheel
  •  To Raise Front Wheel
  •  To Raise Rear Wheel
  •  To Install Wheel
  •  To Add Air to Tires
  •  Dual Tire (Optional)
  • Stalled Engine
 Tilt and Lift Cylinder
 Load Backrest Extension
 Mast and Forks
 Replacing Forks
 Tilt Cylinder Socket Bolts
 Steering Wheel and Column
 Accelerator Pedal
 Inching Pedal
 Tires and Rims
 Wheel Nuts
 Oil, Leaks and Damage of Piping
Every 50 Service Hours or Weekly, Whichever Comes First
 Hydraulic Hoses, Pipes and Joints
Truck, Whichever Comes First
 Brake fluid (wet disc brake)
 Engine Oil
 Fuel Filter (Diesel Model)
 Fuel Filter (Gasoline Model)
 Mast Support
 King Pins
 Tie Rod Pins
 Battery
 Air Cleaner Element
 Tilt socket pin
 Tilt cylinder
 Differential
 Transmission oil
 Fuel Filter (LPG Model)
 Lift Chains
 Mounting Bush of Rear Axle
 Grease Nipples
 Brake/Inching Pedal Rod
 Hydraulic System
 Universal Joint
Every 2000 Service Hours or 1 Year, Whichever Comes First
 Engine Coolant
Parts to Be Replaced Periodically
 Safety Critical Parts
 Wet Disc Brake
SERVICE DATA
Fuel Information
 Gasoline (Gas) Specification
 Diesel Fuel Specifications
 Liquefied Petroleum (LPG)
Coolant Information
 Coolant Water
 Antifreeze Solution
Recommended Fuels and Oils
Specifications (Standard Models)
Capacities and Lift Truck Weight (Standard Models)
TO THE CAT LIFT TRUCK OWNER

Inside this manual

Real pages from this operation & maintenance manual (221 pages). Open the sample pages (PDF, 394 KB)

Sample pages from the Caterpillar GP40N, GP45N, GP50CN, GP50N, GP55N, DP40N, DP45N, DP50CN and 2 more Forklift Operation & Maintenance Manual: Controls and operation, Specifications, Maintenance
  • Controls and operation, page 50: KNOW YOUR LIFT TRUCK
  • Specifications, page 92: HOW TO AVOID A TIPOVER; HOW TO SURVIVE ONE
  • Maintenance, page 197: MAINTENANCE

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Operation & Maintenance Manual 99730-3E140$69.69
Other manuals for the GP40N, GP45N, GP50CN, GP50N, GP55N

Service manuals

Details
Details

This is an operator's manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

This manual

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 221 pages

Quantity one is the manual described above.

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Other editions and similar models

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