Clark CDP 100, 164 Forklift Service Manual
330 pages · Publication SM-622
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- Models
- CDP 100, 164
- Manual type
- Service Manual
- Pages
- 330
- Publication
- SM-622
- Condition
- Brand new
What's inside
From the manual's own table of contents: 20 sections, 267 entries. See sample pages (PDF, 366 KB)
PERIODIC SERVICE55 topics
- Section 1. INTRODUCTION
- Section 2. Lift Truck Maintenance
- ACCUMULATORS
- Air Brakes
- Air Brakes Adjustment
- Air Pressure Gauge
- Batteries
- Carriage and Upright Load Rollers
- Carriage Side Thrust Rollers
- Checks with the engine running
- Cleaning
- Container Handling Attachments
- Critical Fastener Torque Checks
- Daily Check Lift
- Differential Oil and Breather Check
- Engine Accessories
- Engine Air Cleaner
- Engine Cooling System
- Engine Oil
- Engine Oil and Filter Change
- Fluid and Filters
- Forks
- Fork Tynes
- Functional Tests
- HOW TO PERFORM PLANNED MAINTENANCE
- Hour Meter
- Hydraulic System
- Hydraulic Tank
- Hydraulic Tank Breather Maintenance and Inspection
- Key/Start Switch
- Lift Chains
- Lift Chain Maintenance
- Lift Chain Adjustment Check
- Lift Chain Inspection and Measurement
- Lift Mechanisms and Controls
- NAMEPLATES & DECALS
- Operating Conditions
- Preventative Maintenance Schedule
- PLANNED MAINTENANCE REPORT
- Planned Maintenance
- Planned Maintenance Program
- PM Program
- Radiator
- Scaffolds and Work Platforms
- Steering System
- Shift Control
- Transmission Fluid Check
- Transmission Light
- Truck Chassis Inspection and Lubrication
- Upright and Tilt Cylinder Lubrication
- Upright/Carriage Maintenance
- Water Temperature Gauge
- Wet Disc Brakes
- Wheels and Tires
- Hour Service Check list
GROUP SA SAFE MAINTENANCE5 topics
- Section 1. Safety
- Section 2. Lifting, Jacking, and Blocking
- Safe Parking
- Lifting, Blocking, and Jacking Points
- Section 3. Towing
GROUP 00 CUMMINS DIESEL ENGINE4 topics
- SECTION 1. TROUBLESHOOTING
- Section 2. Engine Removal and Replacement
- ENGINE REMOVAL
- Section 3 Cumrnins Engine Specifications
GROUP 01 COOLING SYSTEM3 topics
- Troubleshooting
- SECTION 2 TESTING AND MAINTENANCE
- SECTION 3 RADIATOR REPAIR
GROUP 03 AIR INDUCTION SYSTEM1 topic
- SECTION 1 AIR INTAKE and AIR CLEANER
GROUP 06 TRANSMISSION30 topics
- SECTION 1 SPECIFICATIONS & SERVICE DATA
- SECTION 2 Troubleshooting
- SECTION 3 TRANSMISSION COOLING
- SECTION 4 TRANSMISSION FILTER INSTALLATION
- SECTION 5 28000 SERIES TRANSMISSION
- TOWING OR PUSH STARTING
- FOREWORD
- TRANSMISSION ASSEMBLY
- HOW THE UNITS OPERATE
- Sectional Views
- MAINTENANCE AND SERVICE
- CLEANING AND INSPECTION
- LOW CLUTCH REASSEMBLY
- SERVICING MACHINE AFTER TRANSMISSION OVERHAUL
- SPECIFICATIONS AND SERVICE DATA
- LUBRICATION
- TROUBLE SHOOTING GUIDE
- SPEED TRANSMISSION
- SERIES - 3 SPEED CLUTCH & GEAR ARRANGEMENT
- SHIELDED BEARING INSTALLATION
- SCREW RING GEAR INSTALLATION PROCEDURE
- SPEED SENSOR BUSHING INSTALLATION
- PROPER INSTALLATION OF TEFLON PISTON RING AND PISTON RING EXPANDER SPRINGS
- DRIVE PLATE INSTALLATION
- TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
- 28000/32000 SERIES TRANSMISSION AND C-270/C-320 CONVERTER DRIVE PLATE INSTALLATION INSTRUCTIONS
- TRANSMISSION TO ENGINE INSTALLATION PROCEDURE
- DRIVE GEAR REPLACEMENT PROCEDURE
- NON-ASBESTOS THIRTYTWO (32) BOLT TORQUE CONVERTER DRIVE RING GEAR
- TORQUE CONVERTER DRIVE GEAR INSTALLATION
GROUP 13 ELECTRONIC CONTROLS9 topics
- SECTION 1 PROTECTIVE SYSTEMS
- SECTION 2 EGS USER MANUAL AND TROUBLESHOOTING GUIDE
- PRODUCT DEFINITION
- FUNCTION DESCRIPTION
- USER INTERFACE
- OVERRIDE SYSTEM
- EGS LED’S FUNCTION
- SELFTEST FUNCTIONS
- SECTION 3 How to Use Battery Jumper Cables
GROUP 14-ELECTRICAL41 topics
- Section 1 General Troubleshooting
- Section 2 Starter and Battery Troubleshooting
- General Information
- Minimum Tools Required
- Starting System Inspection
- Electrical Checks
- Volt Drop Tests
- Section 3 Alternator Troubleshooting
- Alternator Maintenance Precautions
- Troubleshooting Procedures
- Symptoms, Causes, and Remedies
- SECTION 4 Alternator Overhaul
- FEATURES
- INTRODUCTION
- FEATURES
- OPERATING PRINCIPLES
- TROUBLESHOOTING
- GENERATOR UNIT REPAIR
- GENERATOR MOUNTING
- SERVICE PARTS
- Generator Specifications
- SECTION 5 Starter Troubleshooting
- CRANKING MOTORS
- MAINTENANCE
- ADJUSTABLE NOSE HOUSING
- OPERATION
- Cross-sectional view
- TROUBLESHOOTING THE CRANKING CIRCUIT
- DISASSEMBLY
- CLEANING
- ARMATURE SERVICING
- FIELD COIL CHECKS
- FIELD COIL REMOVAL
- SOLENOID CHECKS
- THREE-TERMINAL SOLENOID
- FOUR-TERMINAL SOLENOID
- REASSEMBLY
- LUBRICATION
- PINION CLEARANCE
- SECTION 6 Wiring Diagrams SM622 Section Title Page Nov ‘98
- SECTION 7 ELECTRICAL TOOLS
GROUP 20-DRIVE AXLE16 topics
- SECTION 1 Troubleshooting
- SECTION 2 DRIVE AXLE Overhaul
- AXLE DESIGN
- WHEEL HUBS
- DRIVE GEAR
- DIFFERENTIAL LOCK
- DIFFERENTIAL
- PINION UNIT
- DIFFERENTIAL
- DRIVE GEAR
- REPLACEMENT OF PINION I CROWN WHEEL ASSEMSLY
- INSTALLATION OF THE DRIVE GEAR
- SPECIAL TOOLS
- TIGHTENING TORQUES
- LUBRICATION
- AXLE CHARACTERISTICS AND DATA
GROUP 21 PROP SHAFT1 topic
- Section 2 Prop Shaft Removal and Repair
GROUP 22 TIRE AND WHEEL SAFETY9 topics
- Pneumatic Wheels and Tires
- Pneumatic Tire Maintenance Precaution
- General Tire Maintenance, Inspection, and Repair
- Wheel Dismounting and Remounting
- Wheel Disassembly and Tire Removal
- Tire Replacement and Wheel Reassembly
- Tire-to-Wheel Mounting
- Filling Tires with Air
- Installing to Truck
GROUP 24 SERVICE BRAKES16 topics
- Cross-section of WDB brake assembly
- Brake Maintenance
- Brake Dismantling
- Wheel Hub Seal Replacement
- Install the Wheel Hub/Brake Adapter as Follows
- Hub Inner Seal Installation Details
- Sleeve Ring Installation
- Brake Cover/Piston Inspections
- Brake Drum Dismantling
- Brake Plate Installation
- Brake Unit Installation
- Brake Back Plate, Piston and Piston Seal Replacement Details
- Outer Hub Seal Replacement
- Seal Installation
- Brake Plate Centering Tools in Position
- Special Tools
GROUP 25 STEERING9 topics
- Steering Section 1. S.T.A.C. and Accumulator Charge Valve
- Steering Valve
- GENERAL
- SAFETY
- FUNCTION TESTING
- DISMANTLING
- INSPECTION
- RE-ASSEMBLY
- RE-TEST
Group 26. Steer Axle11 topics
- General Description
- Steer Axle Stop Adjustment
- MAINTENANCE PROCEDURES
- Removal
- Installation
- STEERING CYLINDER
- Removal
- Inspection
- Assembly
- Installation
- Wheel Bearing and Pivof Bearing Adjustment
GROUP30 HYDRAULICS16 topics
- Section 1 Hydraulic Schematic
- Section 2 Control Valve
- REPLACING, ADDING OR REMOVING SECTION
- REPLACING SPOOL SEALS
- REPLACING, ADDING OR REMOVING WORK SECTION ASSEMBLIES
- REPLACING SPOOL SEALS
- Section 3 TANDEM COOLING PUMPS
- single gear pump introduction
- Tools required
- Preparation for disassembly
- Disassembly
- Service inspection
- Reassembly
- Break-in of repaired pumps
- Hydraulic system maintenance
- TROUBLESHOOTING
GROUP 32 TILT CYLINDER7 topics
- Section 1 Tilt Cylinder Service Procedures
- Disassembly
- Cleaning & Inspection
- Reassembly
- Seal Installation Tool
- Section 2 Tilt Cylinder Drift Test
- Section 3 Tilt Cylinder Adjustment
GROUP34 UPRIGHT12 topics
- Section 1 GENERAL DESCRIPTION
- SAFETY PRECAUTIONS
- Section 2 CARRIAGE AND UPRIGHT ROLLERS
- INTRODUCTION
- LOAD ROLLER ASSEMBLY
- CARRAIGE THRUST ROLLERS
- Section 3. Upright Chain Inspection, Adjustment
- Periodic Inspections
- Chain Length Adjustments
- Chain Removal and Replacement
- Chain Lubrication
- Other Chain Service Notes
Group 40, Specifications2 topics
- Section 1. General Specifications
- Weights and Performance Specifications
Inside this manual
Real pages from this service manual (330 pages). Open the sample pages (PDF, 366 KB)
- Troubleshooting, page 31: GROUP 00
- Specifications, page 56: Group 06, TRANSMISSION
- Diagram, page 266: Group 30
- Foldout diagram (color), page 188: Main Table of Contents
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 330 pages
Quantity one is the manual described above.
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Ships in 1 business day.
60-day returns
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).